Introducing the state-of-the-art, high-speed automatic lead edge feeder printer slotter die cutter machine! Experience unmatched efficiency and precision with this cutting-edge equipment, designed to streamline your production process and enhance product quality. Engineered for perfection, this machine offers remarkable speed and accuracy, making it an indispensable asset for your business operations.
Detailed Photos
Product Description
Introducing the Premium Carton Box Slotter Machine with Custom Color Options, an engineering marvel designed to enhance your production capabilities with unmatched precision and versatility. This state-of-the-art equipment masterfully executes a range of processes including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching in a single, seamless operation. Our advanced machine incorporates a leading-edge paper feeding system, employing adsorption techniques for flawless paper handling. The integration of a main machine frequency converter and fan ensures smooth transitions between start and stop phases, while a high-power dust removal fan meticulously cleans the cardboard surface, setting the stage for exquisite printing quality. The intuitive human-machine interface, powered by a sophisticated PLC programming system, offers seamless control over every operational facet, from paper feeding to discharge, upholding exceptional printing accuracy throughout. Equipped with paper output monitoring technology at the forefront, our machine guarantees the safety and efficiency of start-up and adjustment processes. Each component is outfitted with an electric opening and closing system, pneumatic locking, and plate lifting mechanisms, accompanied by an automatic ink mixing and ink shortage alarm system. This ensures the machine operates seamlessly, producing exquisite patterns with precise color registration. Engineered for excellence, all transmission shafts are dynamically and statically balanced, with gears crafted using specialized technology for optimal performance. Gears undergo carburization and grinding to achieve a commendable hardness of HRC52-58, aligning with grade 6 accuracy. The entire gear assembly benefits from spray circulating lubrication, complete with an oil display window for real-time monitoring. The keyless connection ring fortifies the linkage between gear and transmission shaft, promising unyielding reliability. Our Premium Carton Box Slotter Machine epitomizes automation efficiency, ease of use, and superior maintenance, delivering outstanding production efficiency with strikingly accurate and vibrant printing outcomes.
Product Parameters
Feeding Unit: Elevate Your Production with State-of-the-Art Technology
- Experience unparalleled efficiency with our advanced Taiwan Province leading edge paper feeding technology, meticulously crafted with bearing steel for the paper feeding wheel shaft. This ensures durability and excellence in performance.
- Discover seamless operations with our 7-inch color touch screen control panel, designed to enhance man-machine interaction. Easily manage paper feeding, printing, slotting, and die-cutting sections with real-time phase operation control. Adjust machine speed, count and stop seamlessly, and fine-tune system settings for adsorption and dust removal fans. Effortlessly switch between manual and electric control systems for each section, ensuring safety, rapid adjustments, and user-friendly operation.
- Our innovative suction fan technology simplifies paper feeding by allowing adjustable airflow tailored to the cardboard size, powered by an energy-efficient frequency converter motor. Enhance printing quality with our dust removal fan, featuring powerful conversion motors and multiple brushes to eliminate surface impurities.
- Choose between the standard and 'Soft Pressing' high matching type leading edge paper feeding. The standard type excels with various corrugated shapes, ensuring stable performance and precision. Opt for the 'Soft Pressing' type to minimize friction, preserve cardboard strength, and enhance smooth transmission, reducing congestion, saving resources, and optimizing production for E-groove, horizontal, and lower quality cardboard.
- Using the leading edge of cardboard as a reference point diminishes the influence of length discrepancies. As cardboard reaches the pulley, synchronized speeds ensure precise handovers, unaffected by speed differences.
- Effortlessly manage cardboard with electric left-right stop gauge adjustments. Enjoy the flexibility of synchronized or independent control. The cardboard dragging frame adapts to width variations with electric adjustments, while the front baffle's manual, synchronous lifting design ensures simplicity, reliability, and ease of operation.
- Unit Opening and Closing: Experience safe and efficient operations with our electric control system, featuring an alarm bell for constant alerts. One-button positioning streamlines processes, while a friction clutch on the transmission shaft prevents misoperation damage. A pneumatic interlocking device guarantees precise locking, and an overload protection device on the split transmission shaft safeguards the unit. Achieve consistent gear meshing for normal production post-separation, minimizing waste from printing misalignments.
- The lower roller of our paper feeding system is crafted from high-quality seamless steel, meticulously ground and electroplated for optimal cardboard friction. Benefit from the dual-layer design of rubber feed rollers and cots, enhancing elasticity and wear resistance. Enjoy quick-release convenience and precision with our two-stage worm gear deceleration adjustment mechanism, featuring manual adjustments and an intuitive dial for value display.
Printing Unit: Craftsmanship and Precision in Every Print
Printing Plate Roller: Superior Quality, Unmatched Performance
The printing plate roller, with a diameter under ¢524mm (inclusive of a plate diameter below ¢536mm), is crafted from superior steel. It's meticulously ground, chrome-plated, and dynamically balanced for seamless operation, ideal for high-speed printing. The shaft's horizontal and circumferential lines are engraved for easy plate alignment and mounting. The ratchet-secured winding shaft with a plate hanging groove facilitates swift plate changes. The roller's axial distance and lateral displacement of 6mm are electronically adjustable, with a total effective range of 12mm, allowing for precise plate corrections during operation or downtime. The planetary gear manages the roller's phase, ensuring optimal performance.360°degree circumferential adjustment, empowering you with seamless 360° degree computerized motor control for adjustments during both operation and pause. Its touch screen showcases adjustment levels, instantly modifying settings upon size input. The zeroing device aligns the roller for plate mounting with a simple button click, enhancing labor efficiency. A pedal switch enables forward or reverse cylinder rotation for effortless plate changes and cleaning.
Impression roller
- Expertly crafted with premium seamless steel, the impression roller undergoes dynamic/static balance corrections for unwavering stability. Through quenching, tempering, hot charging, and fine grinding with electroplating, it achieves unparalleled performance.
- The gear system, featuring a backlash-free adjustment mechanism, maintains gear meshing integrity while ensuring precise transmission. Manually fine-tune the gap between the printing plate and impression rollers, aided by a clear scale display. A 1:200 double-stage worm gearbox offers positional adjustments over a 0-12mm range.
Metal anilox roller
- Boasting an advanced cantilever structure for effortless installation and maintenance, these anilox roller cots allow integration of a scraper system later. Crafted by 'Haili Roller' in Changzhou, Jiangsu, they're made from premium steel using a specialized process for longevity, wear, and corrosion resistance, with superior ink control. Honeycomb mesh options range from 200 to 280 lines per inch, customizable per print requirements.
- The anilox and printing plate rollers feature pneumatic touch plate adjustments, lifting automatically post-stoppage, activating electric ink uniformity to prevent drying. Each printing unit's inking delay is individually configured with paper feeding. A one-way overrunning clutch detaches the anilox roller from driving forces for streamlined ink mixing and cleaning.
- Opt for the ceramic net roller upgrade, adding a premium ceramic coating over the steel pipe. Post-grinding and laser engraving, it achieves uniform ink distribution with 200-400 lines per inch, customizable.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei, these cots start with top-tier seamless steel tubes, precisely balanced. Their exterior is high-grade Ding Qing rubber, precision-ground with CNC technology for durability and accuracy.
- Utilizes a 1:200 double-stage worm gear for precise clearance adjustments, ensuring even ink application. Gravity locks post-adjustment, separating the rubber and anilox rollers post-cleaning to maintain shape and elasticity.
Scraper system
- Embrace the future of precision with our state-of-the-art chamber fluid dynamics and ink sealing design, ingeniously incorporated into the closed double scraper system. Revel in the superior ink delivery and conservation, thanks to the innovative pneumatic cylinder that adjusts and locks securely, while automatically compensating scraper abrasion. This ensures the anilox roller and scraper achieve a seamless fit for unparalleled scraping performance. The inner chamber's anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning like never before. Our all-encompassing installation design allows for effortless replacement of outdated cots or single scraper systems. Fully enclosed in every sense, this solution excels in volatile solvent units, significantly reducing solvent usage and enhancing the work environment.
- Experience unrivaled accuracy and mechanical precision with our meticulously engineered scraping system. Replacing the scraper doesn't alter its position, guaranteeing consistent, optimal scraping results. Our adjustable sealing system, equipped with innovative compensation, eliminates downtime by maintaining a perfectly sealed ink delivery system. The sealing block smartly adheres to the anilox roller's engraved surface, eliminating the need for smooth bands. Enjoy the ease of assembling and disassembling our closed chamber without auxiliary tools, streamlining your operational efficiency.
Advanced Ink Supply System
- Our ink supply system boasts a sophisticated one-way diaphragm pneumatic pump, expertly designed to reclaim accumulated water within the pump and piping through an integrated filter and ink circulation setup. For those utilizing the optional scraper ink control system, a double-acting diaphragm pump is at your service. The system's automatic sensing and detection capabilities alert you to ink level abnormalities with immediate warnings and alarm signals, maintaining seamless operation.
- Witness production like never before with our transparent ink supply pipe and high-mounted transparent ink storage cup, providing an intuitive view of the ink supply status. Simplify your operations with a circulating cleaning pipeline and ink roller, ensuring effortless maintenance and stable ink supply throughout.
Advanced Phase Adjustment Mechanism
1. With frequency converter control, the printing plate roller phase achieves 360-degree adjustment seamlessly in both active and stationary states, offering unmatched versatility.
2. Our precision system, integrating frequency converter control, motor speed regulation, and PLC programming, adjusts the motor speed according to input values. This ensures phase adjustment accuracy within an impeccable 0.2mm.
Robust Pneumatic Interlocking Brake Positioning Device
- The cylinder brake mechanism commands precision, as it restricts machine rotation during separation or phase adjustments, ensuring the original gear position remains firmly anchored.
- Each printing unit is masterfully equipped with positive and negative inching control, simplifying operations like plate erasure, hanging, and color registration, transforming them into effortless, labor-saving tasks.
High-Precision Slotting Unit
Sophisticated Touch Screen Operation Control
The slotting department leverages touch screen technology to control its advanced PLC automation system. By inputting the 'length * width * height' of paper products per order, the system autonomously arranges and positions with a single click, while manual fine-tuning tailors the slotting to your customer's precise specifications.
A vibrant color man-machine interface offers intuitive navigation, while features like menu storage, automatic compensation, and shift distance correction simplify operations. The motor, powered by a Delta frequency converter, ensures the motor transmission box operates with precision. With encoder and PLC control integration, cutter adjustments are rapid, stable, and exact, with synchronous distance adjustments of the four cutters enhancing efficiency and significantly reducing setup time.
Pre-pressing, Line Pressing, and Slotting Excellence: Six-Axis Full Computer-Controlled Slotting Unit
- Our single-shaft double-knife slotted structure, incorporating an internal tooth design, minimizes the risk of lubricating oil contaminating cartons. Safety is paramount, featuring an emergency stop device and full machine positive and negative inching for flexible, convenient operation.
- Discover the unparalleled precision and durability of our grooving knife, boasting a standard thickness of 7mm, expertly crafted from superior alloy steel. After rigorous heat treatment, it achieves remarkable hardness and toughness. Our dual-blade trimming knife offers an exceptionally sharp edge and outstanding precision. The shaft, made from premium 45# seamless steel tube, receives meticulous surface grinding and electroplating for smooth movement. The large displacement mechanism of the central cutter, along with its trimming and cutting device, showcases robust production adaptability. Enjoy the benefits of our elastic double-blade trimming knife, which ensures smooth trimming and significant cost savings.
- Experience the cutting-edge stability and precision delivered by our linear guide rail technology. This innovation guarantees the flawless accuracy of the slotting phase. The ten-screw automatic adjustment allows for synchronized electrical regulation of the pre-pressing wheel, line pressing wheel, and slotting cutter seat's lateral movement. Benefit from seamless control accuracy with a user-friendly button and touch screen system.
Pre-pressing Wheel and Line Pressing Wheel: A Masterpiece of Engineering Excellence
- Our upper and lower shafts are constructed from high-quality steel, undergoing quenching, tempering, and electroplating processes with dynamic and static balance. Equipped with four sets of pioneering line pressing wheels, it effectively prevents cardboard crushing, ensuring the lines remain smooth and tidy. The slotting section is enhanced with a prepressing wheel system. Thanks to dual prepressing and line pressing actions, the line shape is perfected, minimizing cracking and ensuring the box maintains an impeccable structure.
- Effortlessly adjust the gap dial of the wire pressing wheel, with a versatile range of 2-12mm. Our advanced gear system features a backlash-free adjusting mechanism, ensuring seamless gear meshing during adjustment and maintaining exceptional transmission accuracy.
Slotted Phase Adjusting Mechanism: Precision and Performance Perfected
- Our state-of-the-art planetary gear mechanism utilizes PLC and electric digital input for comprehensive 360-degree slotting phase adjustment. This allows adjustments to be made while equipment is either operational or halted, providing unparalleled convenience and efficiency.
Die-Cutting Unit: Crafting Excellence with Precision and Stability
- The outer diameter of our knife plate roller is less than ¢486mm, with the knife template diameter extending to ¢536mm, all constructed from premium cast steel. The surface is expertly ground and balance corrected, offering uniform hole separation, enhanced operational stability, and electroplated shaft for superior performance.
- Our die template bolt holes feature 10M spacing, with axial spacing at 100mm and radial circumference divided into 18 equal segments. The die cutter stands at a height of 25.4mm, with wooden template thicknesses tailored to three-layer (16mm) and five-layer (13mm) cardboards.
Rubber Roller (Upper Roller): Advanced Engineering for Superior Durability
The rubber pad roller boasts a diameter less than ¢536mm, with the rubber pad itself reaching 554mm. Enjoy the convenience of a quick-change rubber pad, renowned for its wear resistance and extended service life. Crafted from high-grade cast steel, it undergoes quenching, tempering, and fine surface grinding for enhanced running stability.
Our system features an electrically adjustable gap between the knife die roller and the rubber pad roller, supported by a stable and reliable air-lock fixed adjusting mechanism. The innovative rubber roller transverse 50mm traveling device, combined with the speed difference compensation system, ensures uniform wear across each knife position, significantly extending the service life of our Youli rubber pad.
Grinding Repair Mechanism: Efficiency and Longevity in Perfect Harmony
Our electric grinding rubber pad system provides swift and efficient correction, significantly improving the rubber pad's service life. Experience seamless operation and long-lasting reliability.
Phase Adjusting Device: Tailored Precision for Unmatched Control
Our die-cutting phase adjustment leverages electric digital 360-degree control, allowing for seamless adjustments whether the equipment is in motion or at rest. Achieve perfect precision effortlessly.
Drive Gear: The Pinnacle of Smooth, Accurate Performance
- Our high-precision helical gear transmission system is crafted from 20GrMnTi high-quality alloy steel. After undergoing quenching, tempering, high-frequency quenching, and meticulous gear grinding, the gear operates smoothly with minimal noise. With hardness ratings of HRC58-62, it ensures a prolonged service life with minimal wear, safeguarding the printing register accuracy over time.
2. The innovative shaft and gear design are seamlessly joined through a tensioning connecting sleeve keyless connection. This ensures an impeccable, gap-free performance even under high torque conditions. Enjoy the convenience of easy installation and maintenance, coupled with exceptional long-term transmission precision. Trust in our machine for unwavering printing registration accuracy.
3. Elevate your gear lubrication with our state-of-the-art automatic spray lubrication system, powered by a high-quality gear oil pump. This advanced system meticulously ensures superior transmission accuracy and extends the service life of your machinery, offering you a perfect blend of performance and durability.
Motor part
- Harness the power of precision with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Experience smooth operation with minimized vibration and noise, thanks to the 'Taiwan Province Delta' frequency converter. Revel in the low-speed rated torque output that delivers whisper-quiet and stable performance, setting a new standard in motor technology.
- Our system is enhanced by Zhongxin fans for both absorption and dust removal, while the phase motor is crafted by Zhejiang DH. Experience low noise and stable power with the ink homogenizing motor from Taiwan Province Taibang, renowned for its consistent performance and reliability.
Bearing part
1. The entire machine's main bearings are precision-crafted by 'NSK', with supplementary bearings sourced from esteemed domestic manufacturers like Wahalo, directly through agency purchase. Our bearings boast product accuracies of P6, P5, and P4, ensuring top-tier performance with a vibration level of Z1 group or higher, setting new benchmarks in reliability.
Electrical components
1. Each unit is equipped with its own independent electronic control system, offering unparalleled safety and reliability. Our components, including relays, indicator lights, buttons, and contactors, are proudly crafted by Zhejiang Zhengtai. Experience the flexibility, stability, and durability of pneumatic components from Yadeke, featuring top-notch solenoid valves and cylinders.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, an esteemed leader and professional manufacturer in high quality corrugated cardboard carton machinery, proudly holds import and export rights. Our hallmark products include: 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, and advanced carton production lines. We also specialize in intelligent digital printer machines and automatic high definition, high- speed printing, slotting, and die-cutting machines, along with intelligent automatic high- speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, partition assembler machines, and more. Our products are renowned for their safety, stability, and superior performance. Boasting over ten national patents, they are certified by the ISO9001 quality management system and CE EU standards. Our pre- sales and after-sales services are both efficient and reliable, offering customized solutions, professional remote video guidance, and comprehensiveoverseas technical support by expert engineers. We are dedicated to serving you 24 hours a day.
Globally recognized, our products are proudly exported to the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. We can't promise the lowest price, but we guarantee the highest quality. I would rather spend time explaining the price for a moment than apologize for the quality for a lifetime. Our products hold an absolute advantage in the fiercely competitive industry.
In the realm of global trade, honesty is our foremost principle. Choose Zhanzhuo Machinery as your most reliable partner worldwide. Embark on a world-class journey with us.
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Certifications
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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