Step into the future of manufacturing excellence with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, a true masterpiece of engineering prowess. Designed meticulously for unparalleled precision and unparalleled efficiency, this advanced marvel transforms your production capabilities like never before. Experience operations that flow seamlessly, producing superior quality outputs that redefine standards. Immerse yourself in the evolution of carton printing and die-cutting technology, where high performance effortlessly intertwines with remarkable speed and steadfast reliability, setting new benchmarks for what is possible.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to astonishing new heights. This extraordinary machine effortlessly executes a plethora of processes in one seamless operation, including eye-catching multi-color printing, precise line pressing, accurate slotting, immaculate trimming, expert corner cutting, versatile die cutting, and efficient punching. With cutting-edge leading-edge technology, this machine utilizes the power of adsorption for impeccable paper feeding, while the frequency converter and fan of the main machine meticulously synchronize start and stop functions to ensure flawless operation. Equipped with a powerful dust removal fan, it cleanses the cardboard surface with ease, preparing it for exquisite precision printing. The intuitive user interface, featuring both a main and side touch screen, is driven by an advanced PLC programming system, delivering seamless human-machine interaction that optimizes control over every operational facet, from feeding to output. Enhanced operational safety and monitoring are ensured with paper output monitoring equipment at the front of the main machine, offering real-time insights during both start and stop phases to guarantee operator safety and machine efficiency. Each sophisticated component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, ensuring smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring ensures steadfast reliability by securing the link between gear and shaft. In essence, this machine exemplifies a high degree of automation, user-friendliness, and maintenance simplicity, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the definitive solution for those who aspire to push the boundaries of innovation in carton printing and die cutting.
Product Parameters
Feeding unit:
- Discover the pinnacle of precision and durability with our paper feeding unit, which integrates state-of-the-art leading edge technology from Taiwan Province. Designed to perfection, the paper feeding wheel shaft is crafted from superior bearing steel, promising unmatched reliability and stellar performance in every operation.
- Our user-friendly control panel, adorned with a vibrant 7-inch color touch screen, fosters an effortless and intuitive man-machine interface. Seamlessly manage the paper feeding, printing, slotting, and die-cutting sections, with real-time operational feedback at your command. From tracking phases, machine speed, and counts to refining system settings like fan speeds and alignment, every function is readily accessible, ensuring a swift, safe, and streamlined operation. The dual operating systems offer the flexibility of both manual and automated controls, precisely addressing every operational requirement.
- Elevate your paper feeding experience with our sophisticated suction fan, perfectly calibrating to diverse cardboard sizes with the aid of a frequency converter-controlled motor. This enhancement not only curtails power consumption, optimizing cost efficiency but also elevates printing quality. The potent motor-driven dust removal fan, coupled with multiple dust brushes, meticulously purifies the cardboard surfaces, ensuring pristine quality.
- Immerse yourself in the exceptional standard of our leading-edge paper feeding, available in a versatile standard type ideal for all corrugated shapes, delivering unwavering performance and remarkable precision. Our vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Choose the 'Soft Pressing' high matching type for advantages like reduced friction, minimal cardboard damage, and preservation of corrugated integrity. This cutting-edge system facilitates the transport of E-groove and lower-quality cardboards seamlessly, optimizing time and diminishing congestion effectively.
- With the innovative leading-edge mechanism of our cardboard positioning benchmark, discrepancies in cardboard length are significantly curtailed. As the cardboard progresses to the pulley, it sustains synchronized speed, ensuring a seamless transition and maintaining precision without the risk of speed variance.
- Our electric left-right stop gauges offer effortless adjustment, whether synchronized or independent. The cardboard dragging frame is electrically adaptable for varying widths, while the manually lifted front baffle combines reliability with ease of use.
- Our unit's innovative opening and closing feature is managed by an electric control machine equipped with an alarm system, significantly enhancing safety. This ingenious setup prevents mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring security and precision. Overload protection shields critical components, allowing quick resumption of normal production after adjustments, preventing wastage from misaligned printing.
- Our paper feeding system's lower roller is crafted from premium seamless steel, expertly ground and electroplated for superior friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, with elasticity and wear-resistant layers, coupled with a quick-release design, offer convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, ensures seamless manual control.
Printing unit:
Printing plate roller
Experience precision with our printing plate roller, featuring a diameter under ¢524mm (inclusive of the plate diameter under ¢536mm). Forged from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction, making it ideal for high-speed printing. With engraved reference lines on the shaft's horizontal and circumferential planes, plate hanging and alignment become effortless. The ratchet-secured fixed plate winding shaft and a plate hanging groove facilitate swift plate changes. The axial distance adjustment between the printing plate roller and the left-right pulling displacement is a breezy 6mm, offering a robust 12mm adjustment range that is electrically modifiable. Whether in motion or at a standstill, the printing plate can be expertly adjusted. The printing plate roller phase planetary gear exquisitely regulates the360°degree circumference adjustment with unmatched finesse, ensuring 360° The degree computerized control system commands seamless adjustments to motor operations, whether the machine is in motion or paused. An intuitive touch screen showcases and auto-refines the input size, elevating both operational ease and precision. Experience a boost in labor efficiency with the automatic zeroing mechanism designed for the printing plate roller, which, along with a designated plate hanging position, propels the equipment to the optimal plate setting with just a click. Further enhancing functionality, a pedal switch ensures effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance processes.
Impression Roller
- Crafted from seamless, high-quality steel pipe, the impression roller undergoes exquisite fine processing. Its dynamic and static balance corrections ensure unwavering operation. Through quenching, tempering, hot charging, dynamic and static balance, along with surface fine grinding and electroplating, it achieves unmatched performance and reliability.
- Showcasing a backlash-free gear adjustment mechanism, the gear maintains perfect meshing during adjustments to ensure transmission accuracy. A manual micro-adjustment of the printing plate roller gap with the impression roller is facilitated by a scale display. Bolstered by a 1:200 double-stage worm gear box, the positioning adjustment range of 0-12mm ensures precision and reliability.
Metal Anilox Roller
- The anilox roller cots feature an innovative cantilever structure, simplifying installation and maintenance, and allowing the option for a later-added scraper system. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using premium steel and processed with state-of-the-art techniques, ensuring exceptional durability, wear and corrosion resistance, and excellent ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch, perfectly tailored to meet your printing demands.
- Ingenious pneumatic pressing actions adjust the contact between the anilox and printing plate rollers, lifting the plate automatically when halted. The electric ink uniforming system activates, preventing ink drying. With independent inking delay time configuration for each printing unit, the anilox roller's one-way overrunning clutch disconnects from the driving force, making ink mixing or washing swift and convenient.
- Enhance your printing performance with the optional ceramic net roller (additional cost applies). The steel pipe surface is elegantly cloaked in ceramic, refined through grinding and laser engraving to ensure uniformly inked dots spanning 200-400 lines/inch.
Rubber Roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are constructed from premium seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is enveloped in high-grade Ding Qing rubber, offering exceptional wear and corrosion resistance. Precision CNC grinders ensure perfect cot height and accuracy.
- With a 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees uniform ink application. Post-adjustment, gravity-induced self-locking occurs, with the rubber roller detaching from the anilox roller after cleaning, preserving form and elasticity.
Scraper System
- Transform your ink management experience with our innovative chamber fluid dynamics and ink sealing design. The closed double scraper system excels in ink delivery while curbing waste, thanks to its automatic compensation feature that ensures perfect alignment of the anilox roller and scraper for optimal scraping. Anti-corrosion and anti-sticking coatings simplify both ink transfer and cleaning. Seamlessly integrate our system, upgrading easily from outdated cots or single scraper systems. Fully enclosed, it's ideal for volatile solvent units, improving environmental conditions and cutting solvent usage.
- Achieve unparalleled precision with our system's accurate scraping angle and mechanical precision. Consistent scraper positioning post-replacement guarantees top-tier results. The sealing system, complete with an adjustable compensation feature, allows continuous operation without downtime, ensuring a fully sealed ink delivery system. An innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth end bands. Experience effortless closed chamber assembly and disassembly, requiring no auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system is a testament to modern engineering efficiency. Featuring a one-way diaphragm type pneumatic pump, it expertly recovers accumulated water, enhancing filtration and circulation to peak performance. For those utilizing the optional scraper ink control, a double-acting diaphragm pump enhances functionality. The system is equipped with an advanced automatic sensing and detection mechanism, vigilantly monitoring ink levels. It proactively issues alerts for abnormalities, fortified with a robust warning system and alarm bell, ensuring not only optimal safety but also seamless operational functionality.
- With our ingeniously transparent design, the ink supply pipe and the elevated ink storage cup provide a crystal-clear view of ink levels throughout production, ensuring constant awareness. Our efficient circulating cleaning pipeline and ink roller facilitate operations, delivering swift and effective cleaning. This results in a stable ink supply, guaranteeing uninterrupted productivity and minimizing downtime.
Phase adjustment mechanism
1. Experience unrivaled control with our printing plate roller phase adjustment, deftly managed by a frequency converter. Revel in the ease of 360-degree phase adjustments, applicable seamlessly, whether the machine is in motion or at rest.
2. Harness the precision of our advanced frequency converter, which adeptly manages motor speed and integrates encoder technology. Coupled with a sophisticated PLC programming system, it skillfully maintains phase adjustment precision within an impressive 0.2mm, ensuring exceptional accuracy.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is engineered to stabilize operations with precision. Whether you are in the process of separating the machine or adjusting the phase, it ensures that rotation remains restricted, preserving the original gear position with exactitude.
- Embrace seamless operation with each printing unit featuring both positive and negative inching controls of the main machine. This intuitive system simplifies tasks such as plate erasing, hanging, and color registration, making them more efficient, streamlined, and less labor-intensive.
Slotting unit
Touch screen operation control
Experience the epitome of convenience with our slotting department's electrical operations that are effortlessly controlled via a touch screen interface. This system governs the PLC programming automation, allowing you to simply input product dimensions ('length * width * height') according to the order. The system then automatically positions the order with precision, while still permitting manual fine-tuning to meet exact customer specifications, offering a perfect blend of customization and accuracy.
Dive into an efficient workflow with our cutting-edge color man-machine interface. It offers intuitive menu storage and automatic shift distance compensation. The motor, driven by a frequency converter, empowers the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The integration of the encoder and PLC control box facilitates high-profile cutter adjustments, allowing all four cutters to synchronize effortlessly, significantly reducing adjustment time and enhancing work efficiency.
Discover unrivaled pre-pressing, line pressing, and slotting capabilities with our six-axis, fully computer-controlled slotting part. It offers unmatched precision, ease, and adaptability, setting a new standard for excellence in operation.
- Our innovative single-shaft, double-knife slotted structure features an internal tooth design that ensures precise box height adjustments while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for heightened safety and offers convenient positive and negative inching across the entire machine, providing flexibility and user-friendly operation that caters to all your needs.
- Engineered to perfection, our standard grooving knife boasts a robust 7mm thickness crafted from high-grade alloy steel. Following heat treatment, it achieves exceptional hardness and durability. The double-blade trimming knife promises precision with its razor-sharp edge. The shaft, constructed from high-quality 45# seamless steel tube, is refined through grinding and electroplating for smooth operation. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine excels in production adaptability, while the elastic double-blade trimming knife ensures smooth, cost-effective trimming.
- Our machine embraces advanced linear guide rail technology, ensuring stability and precise slotting phase accuracy. A ten-screw automatic adjustment system synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is all meticulously controlled through state-of-the-art button and touch screen interfaces, delivering unparalleled precision and ease of operation.
Pre-pressing wheel and line pressing wheel
- Expertly crafted for excellence, the upper and lower shafts are constructed from premium-grade steel that is quenched, tempered, and electroplated, achieving perfect dynamic and static balance. Boasting four groups of innovative line pressing wheels, this machine is masterful at preventing cardboard crushing and guarantees smooth and immaculate line pressing. The slotting section is fortified with prepressing wheels, enhancing the line shape and significantly reducing any potential for cracking. After undergoing dual prepressing and pressing, the machine maintains the regularity and integrity of the boxes impeccably.
- Tailor the gap dial for the wire pressing wheel with exceptional ease, offering an adjustable range from 2-12mm. Thanks to a backlash-free adjusting mechanism, gear adjustments are seamless, preserving the perfect meshing of gears. This ensures outstanding transmission accuracy, supporting your high-precision operations flawlessly.
Slotted phase adjusting mechanism
- Equipped with a sophisticated planetary gear mechanism, the slotting phase mechanism achieves unrivaled precision through PLC and electric digital input, enabling precise 360-degree adjustments. These adjustments can be made with remarkable ease, whether the machinery is in motion or at rest, ensuring versatility and precision at every phase.
Die-cutting unit
- Crafted from premium cast steel, the knife plate roller features an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm. The surface undergoes meticulous grinding and balance correction, which enhances operational stability. Furthermore, the shaft is electroplated to ensure consistency in hole separation, providing unparalleled performance.
- Designed to perfection, the die template bolt holes are 10M, featuring an axial spacing of 100mm and distributed in 18 equal radial parts. The die cutter stands at a height of 25.4mm, with wooden template thicknesses set at 16mm for three-layer and 13mm for five-layer cardboard, ensuring precision across varied materials.
Rubber roller (upper roller)
1. The rubber pad roller boasts a diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm. Its quick-change design ensures exceptional wear resistance and longevity. Constructed from top-quality cast steel, it undergoes quenching, tempering, and precision surface grinding, promoting optimal running stability and durability.
2. Electronically fine-tune the gap between the knife die roller and the rubber pad roller, using a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device compensates for speed differences, ensuring even wear across various knife positions, thus significantly enhancing the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Electric grinding of the rubber pad delivers swift and efficient corrections, massively extending the service life of the pad and optimizing the machine's ongoing performance.
Phase adjusting device
1. The die-cutting phase boasts 360-degree electric digital adjustment, allowing seamless modifications during both operational and paused states of the equipment, ensuring adaptability and precision at all times.
Drive gear
- Achieve impeccable transmission precision with our high-precision helical gear system. Crafted from 20GrMnTi high-quality alloy steel, these gears undergo quenching, high-frequency quenching, and precise gear grinding. This results in seamless operation, reduced noise, and a durable hardness of HRC58-62, ensuring consistent printing registration accuracy with minimal wear over time.
2. Enjoy seamless performance with our advanced shaft and gear assembly, uniquely crafted with a tensioning connecting sleeve for effortless keyless connection. This innovative design ensures zero gaps even during high-torque usage, making installation and maintenance remarkably easy. Revel in the brilliance of long-term transmission accuracy, delivering impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication mechanism driven by a precision gear oil pump. This guarantees unwavering transmission accuracy, prolonging the life and ensuring the peak performance of your machinery.
Motor part
- Unleash the unrivaled performance of our main motor, expertly regulated by the esteemed 'Dongli' frequency converter. Enjoy a seamless and smooth operation, with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, promising ultra-quiet and stable operation throughout, meeting the highest standards of efficiency.
- Our state-of-the-art machinery harnesses the exceptional capabilities of Zhongxin fans, ingeniously serving both adsorption and dust removal functions with unparalleled efficiency. Central to its performance is the robust Zhejiang DH motor, known for its steadfast reliability, while the ink homogenizing motor is powered by the celebrated Taiwan Province Taibang motor. This harmonious blend of technology delivers an exceptional synergy of low noise and stable power performance, setting a benchmark in operational excellence.
Bearing part
1. Our cutting-edge machine showcases top-tier 'NSK' main bearings, promising unrivaled precision and enduring durability. In addition, we source supplementary bearings from renowned domestic stalwarts like Wahalo, ensuring product accuracy at the impeccable P6 P5 P4 levels. Furthermore, we achieve vibration standards that meet or exceed the benchmarks of the Z1 group, solidifying our commitment to excellence.
Electrical components
1. Each sophisticated unit is fortified with an independent electronic control unit, ensuring safety and steadfast reliability. Premium components sourced from Zhejiang Zhengtai empower our relays, indicator lights, buttons, and contactors. Moreover, the integration of Yadeke's superior pneumatic components, including solenoid valves and cylinders, guarantees flexible, robust, and enduring performance, redefining the standards of excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds prestigious rights to import and export. Our flagship offerings include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, the robust cardboard production line, and the highly efficient carton production line. We are also specialists in the innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing, slotting, and die cutting machine, all accompanied by the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our impressive portfolio also includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and the highly efficient partition assembler machines. Our products are distinguished by their safety, stability, and exceptional performance, boasting over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services guarantee efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers, available round-the-clock to assist you with any needs.
With a global vision, our products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading superior quality worldwide. While we may not offer the lowest prices, we are committed to delivering unmatched quality. We value open dialogue on price now over apologies for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us and discover the most trustworthy ally worldwide. Embark on a journey of world-class excellence that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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