Discover the pinnacle of innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Engineered for unparalleled efficiency and precision, this state-of-the-art machine seamlessly integrates advanced technology to deliver superior quality and performance in every print and cut. Experience the transformative power of automation and elevate your production to new heights with this exceptional industrial marvel.
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Product Description
Introducing our state-of-the-art Reliable Semi Auto Chain Feeder Printer Machine for Carton Boxes-a marvel of precision and efficiency designed to revolutionize your production line. This remarkable machine effortlessly executes multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching in a single pass, transforming ordinary paperboard into works of art. Harness the power of our sophisticated equipment: the leading-edge paper feeding via adsorption, expertly controlled by a main machine and fan frequency converter, ensures seamless operation. Experience unparalleled cleanliness as the high-power dust removal fan meticulously preps cardboard surfaces. Effortlessly navigate operations through our advanced PLC programming system, complete with dual touch screens providing a user-friendly interface for optimal human-machine interaction. Enjoy precision in printing across every phase-from feeding and operation to discharging paper. Rest easy with our vigilant paper output monitoring system, a safeguard ensuring operator safety during machine adjustments. Each component boasts innovative features: an electric opening and closing system, pneumatic locking, pneumatic plate lifting, an automatic ink-mixing system, and an ink shortage alarm-all working harmoniously to maintain smooth, consistent operation while delivering exquisite print patterns and spot-on color registration. Our machine's transmission shafts are dynamically and statically balanced; gears undergo specialized processing, carburized, and ground to achieve robust HRC52-58 hardness and grade 6 precision. The spray-circulating lubrication system, complete with a circulating oil display window, allows real-time monitoring of lubrication. Our ingenious keyless connection ring ensures a firm, reliable bond between gears and transmission shafts, maximizing stability. Revel in the automation, user-friendliness, and maintenance ease of our machine, crafted to yield impeccable color registration, stunning print designs, and exceptional production efficiency.
Product Parameters
Feeding Unit:
- Elevate your packaging efficiency with cutting-edge technology! Our paper feeding system adopts the state-of-the-art leading edge paper feeding technology from Taiwan Province. Crafted from robust bearing steel, the paper feeding wheel shaft ensures unparalleled durability and precision in operation.
- Control Panel Excellence: Seamlessly connect each section of your printing process with our intuitive 7-inch color touch screen interface. Experience effortless communication and control across the paper feeding, printing, slotting, and die-cutting sections. Monitor phase operations, machine speed, and settings like fan speed adjustments, all through a fast, safe, and user-friendly system featuring both manual and electric dual control options.
- Optimize Your Paper Feeding: With our adjustable suction fan, tailor the air volume to match each cardboard size, powered by a frequency converter controllable motor for energy savings. The potent dust removal fan, equipped with multiple brushes, ensures pristine cardboard surfaces, enhancing the print quality to new heights.
- Versatile Paper Feeding Options: Choose from our standard leading edge paper feeding for diverse corrugated shapes offering stable performance and precision. Or, upgrade to our 'Soft Pressing' type to minimize friction and preserve the cardboard's corrugated integrity, reducing damage and ensuring smooth transport, even for challenging E-groove and lower quality cardboards.
- Precision Positioning: Using the leading edge for benchmark accuracy, our system minimizes the impact of length discrepancies. As cardboard meets the pulley, synchronized speeds assure seamless, precise transfers, free from speed-induced errors.
- Effortless Adjustments: With electrically controlled left-right stop gauges, achieve perfect alignment with ease. The cardboard dragging frame adapts to various widths, while manual front baffle adjustments ensure reliability and simplicity in operation.
- Secure Unit Management: Experience peace of mind with our electric control system, complete with alarm bells for safety. Enjoy effortless one-button operations and protective features like the friction clutch and overload protection, ensuring uninterrupted, safe production and minimizing waste from misalignment.
- Precision Engineering: Our high-quality seamless steel pipe rollers, with enhanced friction from electroplating, ensure optimal cardboard handling. The innovative quick-release structure and two-stage worm gear adjustment mechanism allow for rapid manual adjustments, guaranteeing smooth operations and precise results.
Printing Unit:
Printing Plate Roller
Delve into the world of precision with our printing plate roller, expertly crafted with a diameter of < ¢524mm (including the plate diameter < ¢536mm). Fashioned from superior-grade steel, its surface showcases meticulous fine grinding and robust hard chromium plating. Experience unparalleled stability through dynamic balance correction, making it tailor-made for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential directions are adorned with reference lines for effortless plate hanging and alignment. Incorporating a ratchet-fixed plate winding shaft with a plate hanging groove, it facilitates swift plate changes. Electrically adjust the axial distance between the left and right plate pulling displacement with a range of 6mm, and an effective adjustment span of 12mm, ensuring seamless plate correction on the go or during a halt. The phase planetary gear of the printing plate roller offers impeccable control.Immerse in a world of precision with its impeccable 360°degree circumference adjustment, seamlessly integrating with a 360° degree computer-controlled motor operation. Whether during operation or halt, adjustments are at your fingertips. The touch screen vividly displays the precise adjustment amount and executes automatic adjustments upon size input. Enrich efficiency with an automatic zeroing device for the printing plate roller, an embedded system provides a plate hanging position, and with a mere click, the equipment seamlessly transitions to the optimal position for plate hanging, amplifying labor efficiency. A practical pedal switch enables forward and backward rotation of the printing plate cylinder, offering ease of plate changing and wiping.
Impression roller
- Crafted from high-quality seamless steel pipe, the impression roller undergoes fine processing. It is dynamically and statically balanced for unparalleled stability. Through quenching, tempering, hot charging, and fine surface grinding with electroplating, it embodies a masterful blend of precision and durability.
- Our precision-engineered gear features a backlash-free adjustment mechanism, ensuring flawless gear meshing during adjustments for ultimate transmission accuracy. Enjoy manual micro adjustments of the gap between the printing plate roller and impression roller, with a clear scale display. Employing a 1:200 double-stage worm gear box, it allows fuss-free positioning adjustments within a 0-12mm range.
Metal anilox roller
- Our advanced cantilever-structured anilox roller cots ensure ease of installation and maintenance, with a scraper system ready for future integration. Originating from the esteemed "Haili Roller" of Changzhou, Jiangsu Province, these rollers are crafted using high-quality steel and specialized technology, ensuring a long service life, wear and corrosion resistance, and exceptional ink control. Choose from honeycomb mesh options ranging from 200, 220, 250, to 280 lines/inch to suit your printing needs.
- With pneumatic pressing action, the anilox roller and printing plate roller touch plate adjustment automate, lifting the plate upon machine stopping, and initiating electric uniform ink application to prevent ink drying. Each printing unit's inking delay is separately set with the stop/start of paper feeding. Incorporated with a one-way overrunning clutch, the anilox roller disengages from the driving force, facilitating rapid and convenient ink mixing or washing.
- Opt for the ceramic net roller, available with a premium price increase. The steel pipe surface is coated in ceramic, followed by precision grinding and laser engraving, ensuring dots are uniformly inked. Experience excellence with options for 200-400 lines/inch.
Rubber roller
- Produced by the renowned "Silver Star Spring Breeze" in Jizhou, Hebei Province, these rubber roller cots are forged from premium seamless steel tubes, refined through comprehensive dynamic and static balance treatment. The outer layer, made of superior Ding Qing rubber, is wear and corrosion-resistant, and precisely formed using a CNC grinder to guarantee high precision and accuracy, ensuring consistent quality.
- With a 1:200 double-stage worm gear clearance fine adjustment, ink is applied evenly across surfaces. Securely self-locking by gravity post-adjustment, the separation of the rubber roller and anilox roller post-cleaning ensures the retention of elastic properties and the prevention of deformation.
Scraper system
- Experience innovation at its finest with our advanced chamber fluid dynamics paired with an ingeniously designed ink sealing system. This state-of-the-art closed double scraper system ensures flawless ink delivery while minimizing wastage. Thanks to the pneumatic cylinder's precise adjustments and automatic abrasion compensation, the anilox roller and scraper achieve a seamless fit, ensuring superior scraping results. The inner chamber's anti-corrosion and anti-stick coating simplifies ink transfer and cleaning, effortlessly accommodating the replacement of any outdated systems. With its fully enclosed design, it is ideal for volatile solvent applications, significantly reducing solvent consumption while enhancing the working environment.
- Achieve precision and consistency with our meticulously designed scraping angle and mechanical accuracy. The scraper's position remains unchanged post-replacement, guaranteeing optimal scraping performance. Our innovative sealing system, equipped with a compensation feature, allows adjustments without halting operations, maintaining a completely sealed ink delivery. Direct attachment of the adjustable sealing block to the anilox roller's engraved surface eliminates the need for traditional bands. The closed chamber design enables straightforward assembly and disassembly, all without requiring auxiliary tools.
Ink Supply System
- Our ink supply system boasts a one-way diaphragm pneumatic pump, designed to effectively recover water from both the pump and pipes, integrated with a filter and ink circulation mechanism. For systems utilizing the optional scraper ink control, a double-acting diaphragm pump is included. Additionally, our auto-sensing and ink quantity detection system alerts you to any anomalies, complete with a warning and alarm bell for seamless operations.
- The transparent ink supply pipe, coupled with a high-hanging transparent ink storage cup, offers a clear view of the ink supply status during production. Our system features a circulating cleaning pipeline and ink roller, ensuring user-friendly operation, easy cleaning, and a reliable, stable ink supply.
Phase Adjustment Mechanism
1. Harness the power of precision with our frequency converter-controlled printing plate roller phase, allowing 360-degree adjustments in both motion and rest states.
2. Achieve unparalleled phase adjustment precision within 0.2mm. Our system, utilizing a frequency converter for motor speed regulation, collaborates with an encoder and PLC programming to automatically adjust motor speed based on specified values.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism excels in maintaining machine stability. Whether separated or during phase adjustments, it ensures the machine's rotation is restricted, preserving the integrity of the original gear position.
- Each printing unit is equipped with intuitive positive and negative inching controls of the main machine, enhancing the plate erasing, plate hanging, and color registration processes to be more efficient and less labor-intensive.
Slotting Unit
Touch Screen Operation Control
Experience seamless automation with our slotting department's touch screen control integrated with a PLC programming system. Input precise dimensions such as 'length * width * height' of paper products as per orders, then initiate our smart computer system to automatically organize and position orders with a single button press. Manual fine-tuning to meet specific customer requirements is also accommodated.
Our vibrant color man-machine interface offers menu storage and features automatic compensation and correction for shift distances. The motor, governed by a frequency converter, empowers the Taiwan Province Delta motor transmission box with precision. This system ensures rapid, stable, and precise lateral cutter head displacement. With the encoder's seamless cooperation with the PLC control box, the high-profile cutter is adjusted efficiently, synchronizing the four cutters to reduce adjustment time and enhance work efficiency.
Pre-pressing, Line Pressing, and Slotting: Embrace the future with our six-axis full computer-controlled slotting component.
- Our slotting unit features a single-shaft double-knife structure and utilizes an internal tooth design for box height adjustments, preventing lubricating oil from contaminating cartons. Equipped with an emergency stop device for enhanced safety, the unit also boasts positive and negative inching capabilities for the entire machine, ensuring flexible and user-friendly operation.
- Delve into the exceptional capabilities of our standard 7mm grooving knife, meticulously crafted from premium alloy steel. Post heat treatment, it boasts remarkable hardness and resilience, enhancing its durability. Our double-blade trimming knife is engineered with razor-sharp precision for immaculate cuts. The shaft, constructed from superior 45# seamless steel tube, features a ground and electroplated surface for seamless operation. The innovative large displacement mechanism of the middle cutter complements the trimming and cutting device, ensuring adaptability across diverse production needs. The elastic double-blade trimming knife guarantees a smooth finish while optimizing cost-efficiency.
- Revolutionize your production with our advanced linear guide rail technology, delivering unrivaled stability and precision in slotting. Experience the seamless integration of a ten-screw automatic adjustment system with synchronous electric adjustment. This facilitates the lateral movement of the pre-pressing wheel, line pressing wheel, and slotting cutter seat in the slotting section. Control is at your fingertips with intuitive button and touch screen interfaces, ensuring impeccable precision.
Pre-pressing Wheel & Line Pressing Wheel: Essential components designed for optimal performance.
- Crafted from top-grade steel, our upper and lower shafts undergo quenching, tempering, and electroplating, achieving dynamic and static balance. Outfitted with four cutting-edge line pressing wheels, they effectively safeguard cardboard from crushing, ensuring smooth and precise line pressing. Our slotting section features an additional set of pre-pressing wheels, facilitating double pre-pressing and pressing lines. The result? Enhanced line shaping that resists cracking and maintains box integrity.
- Fine-tune with ease using our manually adjustable gap dial for the wire pressing wheel, offering a range of 2-12mm. Our gear mechanics boast a backlash-free adjusting mechanism, maintaining seamless gear meshing during adjustments. Transmission accuracy is guaranteed, keeping your operations flawless.
Slotted Phase Adjusting Mechanism: Precision-engineered for optimal slotting control.
- Harness the power of our planetary gear mechanism, featuring a PLC and electric digital input type for 360-degree slotting phase adjustments. Ideal for real-time modifications, whether the equipment is running or at rest.
Die-Cutting Unit: Engineered for precision and reliability in every cut.
- Our knife plate roller, with an outer diameter of < ¢486mm (including the knife template diameter of < ¢536mm), is crafted from top-tier cast steel. Surface grinding and balance correction ensure uniform hole spacing, enhancing operational stability. The shaft is electroplated for added durability.
- Designed for precision, our die template bolt holes measure 10M with axial spacing of 100mm and radial circumference divided into 18 equal parts. The die cutter stands at 25.4mm in height. Wooden template thicknesses are optimized at 16mm for three-layer cardboard and 13mm for five-layer cardboard, ensuring versatility.
Rubber Roller (Upper Roller): Engineered for durability and superior performance.
1. Our rubber pad roller diameter is crafted to be under ¢536mm, with the rubber pad itself measuring 554mm in diameter. Designed for quick changes, it offers exceptional wear resistance and longevity. Made from high-grade cast steel, it undergoes quenching and tempering, dynamic and static balancing, and fine surface grinding for heightened stability during operation.
2. Electrically adjustable gap between the knife die roller and the rubber pad roller, coupled with an air-lock fixed adjustment mechanism, ensures stability and reliability. The roller's 50mm mechanical transverse travel device, paired with a speed difference compensation system, ensures uniform wear. This significantly prolongs the service life of the Youli rubber pad.
Grinding Repair Mechanism: Precision-engineered for longevity and efficiency.
1. Electric grinding of the rubber pad offers rapid and efficient corrections, significantly extending the pad's service life.
Phase Adjusting Device: Ensures precise adjustments for optimal performance.
1. Our die-cutting phase can be seamlessly adjusted with an electric digital 360-degree system, ensuring easy modifications whether the equipment is in operation or at a standstill.
Drive Gear: Precision-engineered for smooth and enduring operation.
- Our high-precision helical gear transmission is synonymous with excellence. Crafted from 20GrMnTi high-quality alloy steel, each gear undergoes quenching, high-frequency quenching, and grinding, resulting in smooth operation, minimal noise, and superior hardness (HRC58-62). With an extended lifespan and minimal wear, our gears ensure that printing register accuracy remains consistently unmatched.
2. Our advanced design ensures that the shaft and gear are seamlessly connected through a tensioning connecting sleeve without any keys, eliminating gaps even under high torque. This ingenious keyless connection simplifies installation and maintenance, while guaranteeing unparalleled long-term transmission accuracy and reliable printing registration.
3. To maintain precision and extend the lifespan of the machine, our gear lubrication employs a cutting-edge automatic spray lubrication system powered by a gear oil pump. This system meticulously ensures optimal transmission accuracy and longevity, making it a cornerstone of our commitment to quality.
Motor part
- Our main motor is expertly controlled by the renowned 'Dongli' frequency converter, delivering smooth operation with minimal vibration and noise. Coupled with the 'Taiwan Province Delta' frequency converter, it provides exceptional low-speed rated torque output, ensuring an ultra-quiet and stable performance.
- For superior efficiency, the adsorption and dust removal fans feature Zhongxin's advanced technology, while the phase motor is powered by Zhejiang DH's reliable motors. The ink homogenizing motor is crafted by Taiwan Province Taibang, all designed to deliver low noise levels and consistent power output for optimal performance.
Bearing part
1. The precision of our machinery hinges on the use of imported 'NSK' main bearings, complemented by other bearings sourced directly as agents from renowned domestic producer Wahalo. With product accuracy levels reaching P6, P5, and P4, and vibration levels of Z1 or higher, we ensure superior reliability and performance.
Electrical components
1. Safety and reliability are paramount, with each unit boasting an independent electronic control system. Essential components such as relays, indicator lights, buttons, and contactors are crafted by Zhejiang Zhengtai, ensuring top-tier quality. Moreover, our solenoid valves and cylinders utilize Yadeke pneumatic components, famed for their flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, a distinguished leader in manufacturing high quality corrugated cardboard carton machines, is empowered with import and export rights. Our flagship offerings include: 3-layer, 5-layer, and 7-layer corrugated board production lines, state-of-the-art cardboard and carton production lines, intelligent digital printer machines, and automatic high definition, high speed printing, slotting, and die cutting machines. Intelligent automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, precision roller paper cutter machines, advanced cardboard flute laminating machines, roller-to-roller film laminating machines, partition assembler machines, and a variety of other cutting-edge technologies. Our products are unrivaled in safety, stability, and performance, having earned over ten national patents and achieved ISO9001 quality management system certification as well as CE EU certification. Our pre sales and after-sales services are both efficient and dependable, offering tailor-made solutions, expert remote video guidance, and globaltechnical support from our adept engineers, available to assist you 24 hours a day.
Globally, our products enhance businesses in the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other countries. I am unable to offer you the lowest price, but I promise the pinnacle of quality; I prefer to justify the price momentarily than to apologize for the quality eternally! Our products hold a commanding lead in the intensely competitive market.
In global trade, integrity is paramount. Opt for us and you're choosing the world's most dependable partner. Embark on a world-class journey with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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