Unleash the pinnacle of technological advancement with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unparalleled precision and remarkable efficiency, this pioneering equipment revolutionizes your production prowess, guaranteeing smooth and flawless operations alongside top-tier output quality. Embrace the evolution of carton printing and die-cutting technology, where extraordinary performance harmonizes with outstanding speed and unwavering reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a true marvel of pioneering engineering crafted to elevate your production capabilities to extraordinary new heights. This versatile masterpiece executes an impressive array of processes with seamless precision, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all integrated into a single, streamlined operation. The machine employs cutting-edge leading-edge technology to harness the power of adsorption for flawless paper feeding, while the main machine's sophisticated frequency converter and fan meticulously orchestrate the start and stop functions, ensuring impeccable synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, priming it for precision-perfect printing. The intuitive user interface boasts both a main and a side touch screen, expertly controlled by an advanced PLC programming system, facilitating a seamless human-machine interaction that optimizes control over every aspect of the operation from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, providing real-time insights into the paper output department's status during both start and stop phases, thereby ensuring operator safety and machine efficiency. Each component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and flawless color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo advanced processing, including carburization and grinding, which results in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability and performance. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unrivaled production efficiency. It's the ultimate solution for those daring to push the boundaries of what's possible in carton printing and die cutting, opening up a world of new possibilities.
Product Parameters
Feeding Unit:
- Discover excellence with our paper feeding unit, featuring futuristic Taiwan Province leading edge technology. Engineered for unmatched precision and longevity, the wheel shaft is made of premium bearing steel, ensuring unparalleled reliability and performance that sets new industry standards.
- Our advanced control panel, with its vivid 7-inch color touchscreen, offers an intuitive man-machine interface. Effortlessly navigate through the paper feeding, printing, slotting, and die-cutting sections with real-time management. Monitor crucial metrics like current phases, machine speed, and system settings such as fan speeds and alignment adjustments, ensuring operations are swift, safe, and seamless at your command. Choose between manual and automated control with dual operating systems, precisely meeting every operational requirement.
- Our innovative suction fan technology ensures flawless paper feeding by adapting to diverse cardboard sizes, thanks to a frequency converter-regulated motor. This not only optimizes power consumption, saving costs, but also boosts print quality. Equipped with a robust dust removal fan and multiple dust brushes, it meticulously cleanses cardboard surfaces for pristine results.
- Revel in the distinguished quality of our leading edge paper feeding, designed for all corrugated forms with exceptional stability and precision. The vacuum negative pressure suction flat feeding guarantees high-speed exactitude. Opt for the 'Soft Pressing' high matching type for added advantages: minimized friction, lessened cardboard damage, and preserving corrugated integrity. This sophisticated system seamlessly transports even E-groove and lower quality cardboards, enhancing efficiency and reducing blockages.
- Utilizing the leading edge of the cardboard as a precise positioning benchmark, our system significantly minimizes length discrepancies. As cardboard progresses to the pulley, it retains synchronized speed, ensuring a flawless transition, unhindered by speed discrepancies that could impact accuracy.
- Effortlessly adjust with our electric left-right stop gauges, either in synchronization or independently. The cardboard dragging frame offers electrical width adaptability, while the manually lifted front baffle is designed for dependable and user-friendly operation.
- Our unit's innovative electric control system facilitates seamless opening and closing, enhanced by an alarm system for heightened safety. Features such as a friction clutch transmission shaft and a pneumatic interlocking device ensure security and accuracy. Overload protection secures critical components, rapidly resuming normal production post-adjustments, thus preventing wastage from printing misalignments.
- Our lower roller, crafted from premium seamless steel, is meticulously ground and electroplated to enhance friction, ensuring seamless cardboard movement. The dual-layer rubber feed rollers, with their elastic and wear-resistant layers, feature a quick-release design for convenient operations. Our precision two-stage worm gear adjustment mechanism, paired with a detailed dial, enables smooth manual control.
Printing Unit:
Printing Plate Roller
The printing plate roller is a masterpiece of precision, boasting a diameter less than ¢524mm (including plate diameter under ¢536mm). Made from top-grade steel, it undergoes fine grinding, hard chromium plating, and dynamic balance correction for unrivaled high-speed performance. Strategically engraved reference lines on both the horizontal and circumferential planes of the shaft enable effortless plate alignment and hanging. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes become second nature. The axial distance adjustment between the printing plate roller and lateral displacement is effortlessly electric, offering a robust 12mm range. Whether in motion or stationary, plate correction is expertly achievable. The planetary gear of the printing plate roller phase expertly regulates the360°degree circumference adjustment with flawless precision, and the 360° The state-of-the-art computerized control system orchestrates the seamless adjustment of motor operations, whether the machine is active or in a paused state. A sophisticated touch screen elegantly displays and auto-calibrates the input size, enhancing both operational ease and precision. The innovative automatic zeroing mechanism for the printing plate roller, equipped with a designated plate hanging position, is activated with a mere click. This drives the equipment to the optimal plate hanging position, significantly enhancing labor efficiency. Furthermore, the inclusion of a pedal switch facilitates effortless forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance with remarkable ease.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller undergoes exquisite fine processing. Its dynamic and static balance corrections ensure steadfast and unwavering performance. Through a series of meticulous treatments including quenching, tempering, hot charging, dynamic and static balance, combined with surface fine grinding and electroplating, the impression roller achieves unparalleled performance, setting a new standard in operational excellence.
- Our sophisticated design features a backlash-free gear adjustment mechanism that maintains unfaltering meshing during any adjustments, guaranteeing impeccable transmission precision. With a manual micro-adjustment for the gap between the printing plate roller and the impression roller facilitated by a clear scale display, precision becomes effortless. The inclusion of a 1:200 double-stage worm gearbox for precise positioning adjustments offers an adjustable range of 0-12mm, ensuring both precision and accuracy are maintained at the highest standards.
Metal anilox roller
- The anilox roller cots boast an innovative cantilever structure, simplifying installation and maintenance, with the option to integrate a scraper system at a later stage. Crafted by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, the roller uses high-quality steel and advanced processing technology to ensure long-lasting durability, wear and corrosion resistance, and superior ink control. Tailor your printing needs with mesh numbers ranging from 200, 220, 250, to 280 lines/inch, perfectly matching the specific demands of your printed products.
- Ingenious pneumatic pressing actions meticulously adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts. Concurrently, the electric ink uniforming system activates to prevent ink from drying. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disengages from the driving force, allowing for swift and convenient ink mixing or washing.
- Consider the optional ceramic net roller for elevated performance enhancement (additional pricing applies). The steel pipe surface is elegantly adorned with ceramic, refined through grinding and laser engraving to ensure uniformly inked dots, ranging from 200 to 400 lines/inch, providing unparalleled precision and quality.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are forged from superior seamless steel pipes, undergoing both dynamic and static balance treatments. Encased in premium Ding Qing rubber, they offer remarkable wear and corrosion resistance. Precision CNC grinders meticulously shape these cots to ensure perfect height and accuracy, setting a new benchmark in the industry.
- With a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures consistent and uniform ink application. After adjustments, gravity-induced self-locking occurs, and the rubber roller seamlessly separates from the anilox roller post-cleaning, preventing deformation and maintaining its elasticity for optimal performance.
Scraper system
- Experience an ink management revolution with our innovative chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures harmonious alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, our system allows easy upgrades from outdated cots or single scraper systems. Fully enclosed, it's particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage, setting a new standard in efficiency.
- Achieve precision like never before with our state-of-the-art scraping angle and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring top-tier scraping results. The sealing system, equipped with an innovative adjustable compensation feature, allows for uninterrupted operation, guaranteeing a fully sealed ink delivery system. The pioneering sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends, ensuring seamless operation. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required, achieving new heights in user-friendliness.
Ink supply system
- Discover the future of efficiency with our state-of-the-art ink supply system, featuring a one-way diaphragm type pneumatic pump meticulously crafted to recover and filter accumulated water, ensuring superior circulation performance. For systems equipped with optional scraper ink control, we include a high-performance double-acting diaphragm pump. Our system is further enhanced with an automatic sensing and detection mechanism, vigilantly keeping track of ink levels. It promptly alerts you to any anomalies, backed by a comprehensive warning system and an alarm bell for utmost safety and optimized functionality.
- Experience unparalleled oversight with our transparent ink supply pipe and a strategically high-mounted ink storage cup, granting you a clear and immediate view of ink levels during production. Coupled with our innovative circulating cleaning pipeline and ink roller, our design simplifies operations, enabling swift and thorough cleaning, thus ensuring a smooth, uninterrupted ink supply for continuous productivity.
Phase adjustment mechanism
1. Gain unmatched mastery over your operations with our sophisticated printing plate roller phase adjustment, powered by a precision frequency converter. Enjoy seamless 360-degree phase adjustments, effortlessly applied whether your machine is in motion or at rest, granting you the versatility you need.
2. Our pioneering approach integrates an advanced frequency converter with motor speed control and encoder technology, all managed through an expertly programmed PLC system. This ensures that your phase adjustments maintain an extraordinary precision of up to 0.2mm, reflecting our commitment to excellence.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is engineered to bring unparalleled stability to machine operations. It guarantees restricted rotation and precise maintenance of the original gear position when separating the machine or adjusting the phase, thus safeguarding both performance and accuracy.
- Achieve effortless functionality with each printing unit, thoughtfully equipped with both positive and negative inching controls for the main machine. This feature dramatically simplifies processes such as plate erasing, hanging, and color registration, enhancing efficiency and significantly reducing labor demands.
Slotting unit
Touch screen operation control
Our slotting department revolutionizes control with a touch screen interface seamlessly managing the PLC programming automation system. Simply input product specifications ('length * width * height') as per the order and witness the computer system effortlessly position the order. The flexibility to manually adjust slotting positions ensures precision customization to meet varied customer needs.
Step into a realm of efficiency with our color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, driven by a high-performance frequency converter, governs the motor transmission box from Taiwan Province Delta, delivering swift, stable, and precise cutter head displacement. Together with the encoder and PLC control box, it ensures high-profile cutter adjustments, enabling all four cutters to synchronize their distances, significantly slashing adjustment time and amplifying work efficiency.
Unleash the power of pre-pressing, line pressing, and slotting with our six-axis, full computer-controlled slotting unit, which offers unparalleled precision and ease of operation.
- Our innovative single-shaft, double-knife slotted structure, designed with an internal tooth mechanism, ensures precise box height adjustments while preventing lubricant contamination of cartons. Enhancing safety, our slotting unit includes an emergency stop device and offers convenient positive and negative inching across the machine for a flexible, user-friendly experience.
- Engineered to excellence, the standard grooving knife features a robust 7mm thickness of alloy steel, offering superior hardness and resilience post heat treatment. The double-blade trimming knife is precision crafted with a razor-sharp edge, while the shaft, made from premium 45# seamless steel tube, is refined through grinding and electroplating for seamless movement. With a large displacement mechanism for the middle cutter and adaptable trimming devices, this machine exhibits extraordinary production versatility. The elastic double-blade trimming knife ensures smooth and cost-effective trimming every time.
- Adopting cutting-edge linear guide rail technology, this machine delivers exceptional stability and precise slotting phase accuracy. It incorporates a ten-screw automatic adjustment system that synchronizes electric lateral movement adjustments of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Managed via advanced button and touch screen interfaces, it assures unrivaled precision and efficiency.
Pre-pressing wheel and line pressing wheel
- Crafted with precision, this machine features expertly constructed upper and lower shafts made from top-tier steel. These are quenched, tempered, and electroplated to achieve perfect dynamic and static balance. The machine boasts four sets of advanced line pressing wheels designed to prevent cardboard crushing, resulting in smooth, pristine line pressing. Our slotting component is further enhanced with pre-pressing wheels, improving line shape and minimizing cracking, thereby maintaining box regularity with dual pre-pressing and pressing.
- Enhance precision with our manual gap dial refinement for the wire pressing wheel, offering an adjustable range from 2-12mm. Our innovative backlash-free adjusting mechanism ensures gear adjustments maintain impeccable gear meshing, delivering unwavering transmission accuracy.
Slotted Phase Adjusting Mechanism
- Our cutting-edge slotting phase uses a sophisticated planetary gear mechanism, integrated with PLC and electric digital input, enabling precise 360-degree adjustments. The seamless adaptability allows for adjustments whether the equipment is operational or at rest.
Die-Cutting Unit
- The knife plate roller, with an outer diameter of < ¢486mm and knife template diameter of < ¢536mm, is engineered from high-quality cast steel. Enhanced through meticulous surface grinding and balance correction, the roller ensures exceptional operational stability, while electroplating the shaft guarantees uniformity in hole separation.
- Designed with exactitude, the die template boasts bolt holes of 10M, featuring an axial spacing of 100mm, and 18 radially equal segments. The cutter height stands robustly at 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. Featuring a robust rubber pad roller, with a diameter under ¢536mm and a rubber pad diameter of 554mm, this design promises quick-change efficiency, superb wear resistance, and longevity. Crafted from premium cast steel, it undergoes quenching, tempering, and fine surface grinding to ensure optimal stability and performance.
2. Electrically refine the gap between the knife die roller and rubber pad roller with our steadfast air-lock fixed adjusting mechanism. Utilize a 50mm mechanical transverse device for speed difference compensation, ensuring even wear across diverse knife positions and effectively prolonging the life of the Youli rubber pad.
Grinding Repair Mechanism
1. Our electric grinding mechanism for the rubber pad swiftly and efficiently corrects wear, significantly extending its service life to ensure consistent performance.
Phase Adjusting Device
1. With electric digital 360-degree adjustment, the die-cutting phase offers unrivaled flexibility, allowing modifications during both operation and stoppage of the machinery.
Drive Gear
- Achieve flawless high-precision helical gear transmission with gears forged from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency hardening, and gear grinding, these gears deliver smooth operation, reduced noise, and a lasting hardness of HRC58-62, ensuring consistent printing register accuracy with minimal wear over time.
2. Enjoy seamless performance with our advanced shaft and gear assembly, meticulously designed with a tensioning connecting sleeve for a keyless connection. This innovative solution guarantees zero gaps during high-torque operations, making installation and maintenance effortless. Revel in enduring transmission accuracy for impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system driven by a precision gear oil pump, ensuring consistent transmission accuracy and safeguarding the longevity and peak performance of your machinery.
Motor Part
- Experience unmatched performance with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. It ensures smooth, seamless operation with minimal vibration and noise. Paired with the 'Taiwan Province Delta' frequency converter, it delivers superior low-speed rated torque output for ultra-quiet, stable operations.
- Our state-of-the-art machinery is expertly crafted to leverage the premium Zhongxin fans, uniquely engineered for dual roles: efficient adsorption and seamless dust removal operations. At its heart lies the trustworthy Zhejiang DH motor, lauded for its unwavering reliability. Meanwhile, the ink homogenizing process is entrusted to the renowned Taibang motor from Taiwan Province, celebrated for its top-tier performance. This harmonious blend of advanced technology ensures an extraordinary trifecta-low noise, consistent stability, and power efficiency.
Bearing part
1. Our machinery is distinguished by the superior 'NSK' main bearings, guaranteeing exceptional precision and longevity. In strong alliance, we incorporate supplementary bearings sourced from the highly respected domestic brand Wahalo. This ensures our machinery attains unparalleled product accuracy, with precision ratings at the P6, P5, and P4 levels, and meets or surpasses the Z1 group vibration standards, delivering reliability beyond expectations.
Electrical components
1. With each unit featuring its own standalone electronic control unit, the machinery promises unmatched safety and dependability. The key to our success lies in the high-caliber components from Zhejiang Zhengtai, which power our relays, indicator lights, buttons, and contactors. Furthermore, the integration of Yadeke's exceptional pneumatic components, including solenoid valves and cylinders, enriches the system with flexibility, durability, and resilience, culminating in a robust performance that stands the test of time.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting top-tier corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds prestigious international import and export rights. Our flagship offerings include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the exceptionally efficient carton production line. We also excel in the development of the intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, as well as the sophisticated intelligent automatic highspeed folder gluer machine, stitcher machine, and versatile gluer and stitcher machine. Our extensive portfolio also features the precision-engineered roller paper cutter machine, innovative cardboard flute laminating machine, roller to roller film laminating machine, and the highly efficient partition assembler machine. These products are distinguished by their safety, stability, and remarkable performance, having earned over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure unparalleled efficiency and reliability, providing bespoke services and expert remote video guidance. We offer overseas technical support through our team of skilled engineers, available 24/7 to offer comprehensive assistance.
With a visionary global strategy, our products are proudly exported to leading nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading unparalleled quality across the globe. While we may not offer the lowest prices, we guarantee unmatched quality. We prefer to negotiate price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity is our guiding principle. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins right here with us.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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