Customizable Automatic Lead Edge Feeder Printer Machine for Cartons

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Experience the unparalleled efficiency of our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, designed to revolutionize your production line with its cutting-edge technology and precision engineering.

Detailed Photos

 

Product Description

 

Experience the future of packaging with our Customizable Automatic Lead Edge Feeder Printer Machine for Cartons, offered by Dongguang Zhanzhuo Machinery Trade Co., Ltd. This state-of-the-art equipment is engineered to accomplish multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in one seamless operation. The innovative lead edge employs an advanced adsorption method for paper feeding, while the main machine's frequency converter and fan precisely orchestrate the start and stop functions. A high-power dust removal fan ensures the pristine cleanliness of the cardboard surface. At the heart of this machine is an intelligent PLC programming system, commanding both the main and side touch screens for a sophisticated human-machine interface, ultimately ensuring flawless paper feeding, operation, and discharging. For continuous monitoring, the main machine's front is equipped with a paper output monitoring system, safeguarding users during machine adjustments. Every component of this machine boasts an electric opening and closing system, a pneumatic locking system, a pneumatic plate lifting system, an automatic ink mixing system, and an ink shortage alarm system. These features collectively guarantee the machine's optimal performance, delivering exquisite printing patterns with precise color registration. The transmission shafts are dynamically and statically balanced, with specially processed gears that have undergone carburization and grinding, achieving an overall hardness of HRC52-58 and a grade 6 accuracy. The entire gear system benefits from a spray circulating lubrication system, including an oil display window to monitor lubrication levels. Further enhancing reliability, the gear-to-transmission shaft connection is secured with a keyless connection ring. This machine epitomizes high automation, ease of use and maintenance, pinpoint color accuracy, stunning print aesthetics, and superior production efficiency. Discover the epitome of innovation and efficiency with our cutting-edge printing machinery.

Product Parameters

 

Feeding unit:

1. Embrace a new era of efficiency with our state-of-the-art Taiwan Province leading edge paper feeding technology. The paper feeding wheel shaft, crafted from robust bearing steel, ensures durability and precision, catapulting your operations to unmatched excellence.
2. Experience seamless operation with our sophisticated control panel, featuring a vibrant 7-inch color touch screen with an intuitive man-machine interface. Effortlessly manage the paper feeding section, printing section, slotting section, and die cutting section. Gain real-time insights into current phase operations, adjust machine speed, and monitor counting and stopping with ease. Customize system settings like the constant speed adjustment of the powerful suction and dust removal fans, all while enjoying the dual operating systems for rapid adjustments and enhanced safety.
3. Our advanced suction fan system, with adjustable air volume tailored to the size of your cardboard, optimizes paper feeding efficiency. The frequency converter controllable motor not only cuts down on power consumption but also trims operational costs, elevating your bottom line. A powerful dust removal fan, armed with multiple brushes, ensures pristine cardboard surfaces, thereby enhancing the quality of your prints.
4. Dive into exceptional performance with our leading edge paper feeding options. The standard type is tailored for a myriad of corrugated shapes, delivering stable performance and high accuracy. Opt for the 'Soft pressing' high matching type for enhanced protection of the cardboard's original strength, reducing friction and damage. This choice ensures smooth transportation, minimizes congestion, and expedites production with its ability to handle E-groove (thin) horizontal, curved, and lower quality cardboard effectively.
5. Utilizing the leading edge of cardboard as the gold-standard benchmark dramatically reduces length error impacts. As the cardboard meets the pulley, synchronized speeds ensure handover accuracy, eliminating discrepancies and boosting operational precision.
6. Elevate your processing with electric adjustment of the left and right stop gauges, allowing synchronized or independent control. The cardboard dragging frame offers electric front-back adjustments to accommodate varying widths, while a manually and synchronously lifted front baffle provides reliability and ease of operation.
7. Unit opening and closing is a symphony of safety and precision. The electric control mechanism, with an alerting alarm bell, ensures awareness during operation. A friction clutch on the transmission shaft protects against mishaps, while overload protection devices and pneumatic interlocking mechanisms offer firm, yet convenient locking, maintaining gear alignment and ensuring seamless production without waste.
8. Constructed from high-quality seamless steel pipe, the lower roller of the paper feeding roller is finely crafted, ground, and electroplated to maximize friction. The dual-layered rubber feed roller, with elasticity and wear resistance, coupled with a quick-release structure, ensures convenience and speed. The two-stage worm gear deceleration adjustment mechanism allows for precise, manual pressure adjustment, with an intuitive dial display for easy monitoring.
   Printing unit:
   Printing plate roller
   The printing plate roller features a diameter of < ¢524mm, accommodating a plate diameter of < ¢536mm. Crafted from premium steel, its surface undergoes fine grinding and hard chromium plating, ensuring a dynamically balanced and smooth operation ideal for high-speed printing. Engraved reference lines on both horizontal and circumferential axes facilitate effortless plate hanging and alignment. The ratchet-fixed plate winding shaft includes a plate hanging groove for fast plate changes. With the capability to electronically adjust the axial distance and displacement, it offers a 12mm effective adjustment range, allowing corrections whether the machine is running or stationary. This innovative mechanism is governed by a planetary gear controlling the360°degree adjustment of the circumference. Meanwhile, the 360° degree computer not only controls the motor operation adjustment but also offers the flexibility of operation during both active and idle periods. The touch screen displays adjustments automatically, simplifying size inputs and adjustments. Advanced features like an automatic zeroing device for the printing plate roller, coupled with a plate hanging position function, dramatically boost labor efficiency by auto-positioning for plate hanging. A pedal switch allows convenient forward and backward rotation of the printing plate cylinder, streamlining plate changing and wiping.

Impression roller

1. Impeccably processed from high-quality seamless steel pipe, this roller benefits from dynamic and static balance correction, guaranteeing stable operation. The quenching and tempering process, combined with hot charging, ensures durability, while surface fine grinding and electroplating add to its superior finish.
2. The gear features a backlash-free adjustment mechanism to uphold gear meshing integrity and transmission accuracy during adjustments. It provides manual micro-adjustment for the gap between the printing plate and the impression roller, with a scale display for precise measurements. A 1:200 double-stage worm gear box controls positioning over a 0-12mm adjustable range.

Metal anilox roller

1. Crafted with an advanced cantilever structure, the anilox roller cots offer ease in installation and maintenance. Options for later scraper system installation are available. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, this roller boasts long-lasting resilience, wear and corrosion resistance, and exceptional ink control. You can select honeycomb mesh numbers ranging from 200 to 280 lines/inch to suit your specific printing needs.
2. This roller features a touch plate adjustment between the anilox and printing plate rollers, with pneumatic pressing action for precision. It automatically lifts the plate post-machine stop and activates electric ink uniformity to prevent drying. It offers independent inking delay settings per printing unit, synchronized with paper feed start/stop. A one-way overrunning clutch disengages the driving force, ensuring convenient and swift ink mixing or cleaning.
3. The optional ceramic net roller, available at an additional cost, enhances durability with a ceramic-coated steel surface. After grinding and laser engraving, it provides uniform inking with a range of 200-400 lines/inch, tailored to your printing requirements.

Rubber roller

1. Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, these cots are constructed from high-quality seamless steel tubes, refined through dynamic and static balance treatment. Their outer surface is crafted from premium Ding Qing rubber, offering wear and corrosion resistance, and precision CNC grinding ensures optimal height and accuracy.
2. Utilizing a 1:200 double-stage worm gear for fine clearance adjustment, the ink application remains uniformly even. After adjustment, self-locking by gravity keeps settings secure. Post-cleaning, the rubber and anilox rollers separate to prevent rubber deformation and maintain elasticity.

Scraper system

1. Experience a new era of efficiency and precision with our innovative closed double scraper system. This advanced chamber fluid dynamics and ink sealing design ensures optimal ink delivery, significantly reducing ink usage. Our pneumatic cylinder adjusts and locks automatically, compensating for scraper abrasion to ensure the anilox roller and scraper achieve unparalleled scraping performance. The system's inner chamber is anti-corrosive and anti-sticking, simplifying ink transfer and cleaning. Additionally, the flexible installation allows seamless integration with existing cots or single scraper systems. Fully enclosed, it's designed to accommodate volatile solvent units, conserving solvents and enhancing your work environment.
2. Achieve unmatched precision with our state-of-the-art scraping system. The accurate scraping angle and mechanical precision maintain perfect scraper positioning for superior results. Our adjustable compensation sealing system ensures a completely sealed ink delivery, even during operation. The innovative sealing block attaches directly to the engraved anilox roller surface, eliminating the need for smooth or engraved bands. This closed chamber design allows easy assembly and disassembly without tools, streamlining your workflow.

Advanced Ink Supply System

1. Our cutting-edge ink supply system features a one-way diaphragm pneumatic pump, expertly designed to recover water accumulation in the pump and pipes, complete with a filter and ink circulation system. For enhanced efficiency, an optional double-acting diaphragm pump integrates seamlessly with our scraper ink control system. The system's automatic sensing and ink quantity detection provide timely alerts for ink and wash abnormalities, complete with alarms and warning bells, ensuring smooth operations.
2. The transparent ink supply pipe and high-mounted transparent ink storage cup offer clear visibility into the ink supply, facilitating easy monitoring during production. Our circulating cleaning pipeline and ink roller system ensure effortless operation and maintenance, guaranteeing a stable and consistent ink supply.

Precision Phase Adjustment Mechanism
1. Empower your printing process with 360-degree precision phase adjustment, controlled effortlessly by a frequency converter. Enjoy seamless phase adjustments whether the machine is in motion or at rest, ensuring unparalleled accuracy and efficiency.
2. The frequency converter meticulously controls motor speed, working in harmony with the encoder and PLC programming system. This dynamic adjustment ensures phase accuracy remains within an impressive 0.2mm, optimizing your production precision.
Innovative Pneumatic Interlocking Brake Positioning Device

1. Our cylinder brake mechanism is designed for unparalleled control, limiting machine rotation when separated or during phase adjustments, and maintaining precise gear positions.
2. Each printing unit is equipped with advanced positive and negative inching control, streamlining the operations of plate erasing, hanging, and color registration, making them more efficient and less labor-intensive.

Slotting Unit: Precision and Flexibility
User-Friendly Touch Screen Operation Control
Streamline your slotting operations with our touch screen control system, integrating seamlessly with the PLC programming automation system. Input dimensions such as 'length * width * height' of paper products, and let the advanced computer system arrange orders automatically with a single button. Manual fine-tuning options ensure precision adjustments to meet customer specifications effortlessly.

Our intuitive color man-machine interface supports menu storage and automatic compensation, enhancing shift distance correction and operations. Featuring the Delta motor transmission box from Taiwan Province, the motor is frequency converter-controlled, ensuring rapid, stable, and precise lateral cutter head displacement. This high-tech system, supported by an encoder and PLC control box, synchronizes the adjustment of four cutters, significantly reducing adjustment time and boosting efficiency.

Experience the future of slotting with our pre-pressing, line pressing, and six-axis full computer-controlled slotting section, delivering unparalleled precision and operational flexibility.

1. Our slotting unit is engineered with a single-shaft double-knife structure and an internal tooth design for the box height, minimizing lubricant contamination on cartons. Equipped with an emergency stop device for safety, and featuring full machine positive and negative inching capabilities, this unit offers easy and flexible operation.
2. Discover unrivaled durability and precision with our grooving knives, crafted from superior alloy steel. Post-heat treatment, these 7mm thick blades boast exceptional toughness and hardness. The double-blade trimming knife features a razor-sharp edge and remarkable precision, ensuring flawless performance. Our high-quality 45# seamless steel tube shafts, meticulously ground and electroplated, guarantee smooth movement. The sophisticated large displacement mechanism enhances the adaptability of the middle cutter, trimming, and cutting device to various production demands. Enjoy smooth trimming and cost-saving efficiency with our elastic double-blade trimming knife.
3. Experience stability and precision with our state-of-the-art linear guide rail technology, ensuring unparalleled accuracy in slotting phases. The ten-screw automatic adjustment system allows for the synchronous electric adjustment of the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Control precision at your fingertips with intuitive button and touch screen interfaces.

Pre-pressing Wheel and Line Pressing Wheel

1. Our upper and lower shafts, crafted from premium steel, undergo quenching and tempering followed by dynamic and static balance electroplating. Featuring four groups of innovative line pressing wheels, our system prevents crushing of cardboard, delivering smooth, tidy pressing lines. The slotting section, equipped with a prepressing wheel, ensures enhanced line formation post two-step prepressing, minimizing cracks and maintaining structural integrity.
2. Adjust the wire pressing wheel gap manually with precision across a 2-12mm range. Our backlash-free gear adjusting mechanism ensures seamless gear meshing during adjustments, maintaining impeccable transmission accuracy.

Slotted Phase Adjusting Mechanism

1. Our sophisticated planetary gear mechanism empowers the slotting phase with PLC and electric digital input, offering 360-degree adjustments. Seamlessly adjust settings whether the equipment is in operation or at rest.

Die-cutting Unit

1. The knife plate roller, boasting an outer diameter under ¢486mm (including the knife template diameter under ¢536mm), is engineered from top-quality cast steel. Surface grinding coupled with balance correction and uniform hole separation enhance operational stability, complemented by electroplated shafts.
2. Our die template bolt holes are 10M, with axial spacing at 100mm and radial circumference divided into 18 equal parts. Die cutter height is 25.4mm, and the wooden template thickness measures 16mm (for three-layer cardboard) and 13mm (for five-layer cardboard), accommodating various configurations.

Rubber Roller (Upper Roller)
1. The rubber pad roller's diameter is under ¢536mm, while the rubber pad measures 554mm in diameter. Featuring a quick-change mechanism, our rubber pad is renowned for its wear resistance and extended longevity. Crafted from high-quality cast steel, the roller undergoes quenching, tempering, and fine surface grinding, promoting exceptional running stability.
2. The knife die roller and rubber pad roller gap is adjusted electrically, with a reliable air-lock fixed adjusting mechanism. Our mechanical transverse 50mm traveling device and speed difference compensation system ensure uniform wear across different knife positions, significantly extending the service life of the Youli rubber pad.
Grinding Repair Mechanism
1. Our electric grinding mechanism offers rapid and efficient rubber pad corrections, significantly enhancing the pad's service life.
Phase Adjusting Device
1. Featuring electric digital 360-degree adjustments, our die-cutting phase mechanism allows seamless operation and stop adjustments, ensuring precision at every turn.
Drive Gear

1. Our high-precision helical gear transmission, crafted from 20GrMnTi high-quality alloy steel, undergoes intensive quenching, tempering, and grinding. The gear's smooth operation, low noise, and impressive hardness (HRC58-62) guarantee prolonged service life and minimal wear, preserving printing register accuracy over time.

2. Witness engineering excellence with our innovative tensioning connecting sleeve! The shaft and gear now boast a keyless connection, ensuring no gaps even under high torque situations. Experience effortless installation and maintenance, coupled with long-lasting precision and guaranteed printing registration accuracy.
3. Elevate your machine's performance with our state-of-the-art automatic spray lubrication system! The gear oil pump ensures impeccable transmission accuracy, extending the service life of your equipment for unmatched reliability and efficiency.
Motor part

1. Discover the smooth operation of the main motor, expertly controlled by the renowned 'Dongli' frequency converter. Enjoy low vibration and noise levels, enhanced by the 'Taiwan Province Delta' frequency converter's high-performance low-speed rated torque output. Revel in ultra-quiet and stable operations.
2. Introducing the superior airflow solutions with Zhongxin fans for both adsorption and dust removal needs. Complemented by the Zhejiang DH phase motor and the Taiwan Province Taibang ink homogenizing motor, these components deliver low noise and stable power for optimal performance.

Bearing part
1. Our machine's core strength lies in its imported 'NSK' main bearings, supported by high-quality domestic bearings from Wahalo. Experience precision with product accuracies of P6, P5, and P4, and vibration levels in the Z1 group or above, ensuring unparalleled operational excellence.
Electrical components
1. Each unit features an independent electronic control system, ensuring supreme safety and reliability. With Zhejiang Zhengtai's original electric appliance components, including relays, indicator lights, buttons, and contactors, alongside Yadeke's pneumatic solenoid valves and cylinders, enjoy flexibility, stability, and durability in every operation.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery: A leading name in the manufacturing of high-quality machinery. Dedicated to the art of crafting premium corrugated cardboard carton machines, Zhanzhuo Machinery holds prestigious import and export rights. We specialize in an impressive range of products including 3-layer, 5-layer, and 7-layer corrugated board production lines, alongside cardboard and carton production lines. Our innovative intelligent digital printer machines and automatic high-performance equipment are crafted for excellence. definition and precision, offering high speed slotting, die-cutting, and printing solutions. Our state-of-the-art machines include intelligent automatic high speed folder gluer machines, stitcher machines, and versatile gluer & stitcher combos. We also offer advanced roller paper cutters, cardboard flute laminating machines, roller-to-roller film laminating systems, and partition assembler machines. Our products are synonymous with safety, stability, and superior performance, backed by over ten national patents and certified to ISO9001 and CE EU standards, ensuring unparalleled quality. Our pre-sales and after-sales services are distinguished by efficiency and reliability. Offering tailored solutions, professional remote video guidance, overseas technical support from expert engineers, we are committed to being at your service around the clock, 24/7.
With a global perspective, our exceptional products reach international markets including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other regions worldwide. While we may not offer the lowest prices, our commitment is to deliver the highest quality. I would rather take the time to explain the value of our offerings than apologize for their excellence. Our products provide a definitive edge in the competitive industry landscape.
Emphasizing global trade and integrity, choosing us means selecting a partner of utmost reliability. Embark on a world-class journey starting right here with us.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.