Introducing the Automatic Folder Gluer and Stitcher Machine, a pinnacle of precision engineering designed to seamlessly enhance your packaging process. This state-of-the-art machine is tailored to optimize efficiency and ensure impeccable results, setting a new standard in the industry.
Detailed Photos
Product Description
Introduction of Whole Machine:
Our cutting-edge, Full-automatic Box Gluing Machine is a marvel of modern engineering, designed to revolutionize box production with its comprehensive, four-part system: the paper feeding part, gluing folding part, nailing box gluing pressing part, and counting and accumulating section. Equipped with a state-of-the-art digital display for speed regulation, microcomputer amplitude modulation, and a control mode that is as simple as it is reliable, this machine ensures precise and efficient operation. Experience seamless automation with features like automatic paper feeding, gluing, folding, and counting, culminating in automatic stacking output. With a remarkable average gluing speed of 150 sheets per minute, peaking at a phenomenal 220 sheets per minute, alongside a maximum of 600 nails, our machine epitomizes high efficiency, energy conservation, and environmental stewardship, hallmarks of our unwavering commitment to excellence.
Inspired by the highest European standards, every electrical component of this machine is crafted with precision for safe, reliable operation, and ease of maintenance. Our advanced machine features a vibrant color touch man-machine interface paired with Panasonic's master PLC control, offering an intuitive, user-friendly experience. The future is considered with reserved program upgrade interfaces, ensuring seamless equipment evolution. The main motor's variable frequency speed regulation guarantees stable operation, while our eco-friendly design promises up to 30% power savings. The motor is diligently protected against various anomalies, with automatic alerts and stop functions that are intelligently managed by an inverter, detailed by corresponding alarm codes. Equipped with Siemens AC contactors and thermal overload relays, the machine enjoys unparalleled motor protection. For effortless maintenance, all wiring connections feature aviation plug-ins, while dual operation buttons at the machine's front and back offer complete operational flexibility. The stainless steel button panel, adorned with elegantly illustrated graphics and characters, provides clear, intuitive guidance, ensuring both beauty and functionality in its design.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience unparalleled efficiency with our machine's PLC computer programming controller, enabling seamless digital operation through a user-friendly touch screen. This innovative system allows you to adjust data on-the-fly without halting operations. Enjoy fully automated functions such as paper feeding, folding, box sticking (nail box), counting, and stacking output, ensuring a streamlined packaging process.
2. Our vacuum adsorption belt feeding mechanism adapts air volume to accommodate various paperboard types, guaranteeing smooth and consistent paper feeding. The electrically adjustable front supporting board and baffle plates ensure swift and hassle-free modifications.
3. Benefit from the newly upgraded four-channel electric preloading structure, which expertly corrects and compensates paperboard pressing line deviations. This advancement addresses technical challenges like scissors difference, bulging, and varying line heights in paperboard formation.
4. The paper feeding belt, crafted from imported rubber, offers exceptional wear resistance and high friction, ensuring durability and reliable performance.
5. A pneumatic side-patting device significantly minimizes manual paper feeding errors, enhancing stability. 6. Easily adjust the lateral movement of the left and right side stop gauges with our electric controls.
7. Our machine incorporates a high-grade electromagnetic clutch and braking system, allowing for single or continuous paper feeding operation. This effectively controls wave costs during specification adjustments and maintains output precision.
8. Navigate operations effortlessly with a 7-inch ultra-clear touch screen, facilitating rapid order adjustments and seamless transitions.
Folder Part
1. The folder section features a seamless butted endless synchronous conveyor belt made from imported materials, exhibiting high friction and superb wear resistance. This design prevents dislocation and surface scratches on cartons, ensuring pristine condition.
2. A unique electric four-preloading structure and multi-channel line pressing compensation system in the front section precisely correct cardboard pit line deviations, achieving flawless carton folding.
3. The folding section's heavy-duty extended model is equipped with a double servo belt correction device, optimizing carton accuracy during the molding phase.
4. The gluing department prides itself on high-quality stainless steel gluing wheels, delivering uniform glue application while conserving resources. The stainless steel paste wheel and glue tank simplify cleaning tasks, and the automated glue pump ensures consistent application and circulation.
Stitcher Part
1. The nail box component features a lifting machine for quick transitions between sticking and nail box modes, minimizing manual effort and facilitating order changes. 2. High-precision linear slide rails in the lifting part guarantee accurate repeat positioning.
3. Each of the four elevators in the lifting part can support up to 1.5 tons, ensuring stable and precise lifting operations, with compact size, high load capacity, and extended maintenance intervals.
4. Once the box sticking mode is activated, the nail remover's bottom plate is unnecessary, simplifying the process.
5. Enhance accuracy with double servo drive technology, reducing mechanical transmission components and lowering failure rates. 6. Easily adjust parameters like nail distance, number, species, and tailgate via a touch screen for quick and convenient changes.
7. Employing tungsten steel for the bottom die and blade ensures superior wear resistance.
8. The nail head, crafted from special steel by Guangdong head and precisely machined, boasts a design speed of 1000 nails per minute for optimal performance.
Stacker Part
1. Our stacking output department is crafted with precision and innovation, featuring state-of-the-art automatic counting capabilities. This system ensures seamless and organized stacking, perfectly tailored to meet each customer's unique specifications for finished box output. Elevate your production with the ability to effortlessly enhance the number of boxes produced, optimizing efficiency like never before.
Experience flawless precision with our step transmission correcting and molding system; a testament to our commitment to quality and excellence.
2. Achieve consistent and flawless output with our advanced solution, meticulously designed to adjust and correct any slight deviations from the rolling pit during the cardboard forming process. This ensures that each carton reaches the pinnacle of perfection. 3. Our stacking unit boasts an innovative direct-shooting design, delivering outstanding results with minimal noise. Finished products are impeccably stacked, ready for bundling, embodying elegance and precision in every bundle.
4. Our counting department is equipped with pneumatic alignment technology, ensuring that even the smallest boxes are outputted with standardization and precision, resulting in a neat and tidy production every time.
Company Profile
Company Information
Zhanzhuo Machinery, a professional and distinguished manufacturer in the realm of high-quality machinery, specializes in producing top-tier corrugated cardboard carton machinery, and proudly holds the right to import and export. Our main offerings include cutting-edge 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, carton production lines, intelligent digital printers, as well as automatic high- definition, high- speed printing, slotting, and die-cutting machines, and advanced intelligent automatic high- speed folder gluer machines, stitchers, combined gluer and stitcher machines, precise roller paper cutters, efficient cardboard flute laminators, roller-to-roller film laminators, partition assemblers, among others. Our products boast exceptional safety, stability, and superior performance, earning over ten national patents, ISO9001 quality management certification, and the prestigious CE EU certification. Our pre- sales and post-sales services are both efficient and dependable, offering bespoke solutions, expert remote video guidance, andcomprehensive overseas technical support from engineers, available 24/7 to cater to your needs.
Globally recognized, our products are proudly exported to a wide array of countries, including the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more. While we may not always offer the lowest price, we guarantee unmatched quality; a momentary explanation for cost is preferable to a lifetime of apologies over quality. In the highly competitive industry, we maintain an absolute advantage.
Global trade with integrity at its core. By choosing us, you opt for the world's most reliable partnership. Navigate the seas of excellence with us, world-class innovations begin here.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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