Introducing the High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine: Revolutionize your production line with unparalleled efficiency and precision! This cutting-edge piece of machinery seamlessly integrates advanced printing and cutting capabilities, ensuring that each carton produced is of the highest quality. Experience the ultimate in speed and reliability, designed to meet the demanding needs of modern manufacturing. Elevate your production process with a machine that delivers consistent, top-tier results every time.
Detailed Photos
Product Description
Elevate your production with the Innovative High Speed Carton Printing Machine, a marvel of modern engineering brought to you by Dongguang Zhanzhuo Machinery Trade Co., Ltd. This state-of-the-art equipment is your all-in-one solution, designed to accomplish multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching seamlessly in a single pass. The machine's leading-edge technology employs advanced paper-feeding via adsorption, while the main machine's movements are expertly controlled by a sophisticated inverter and fan system, ensuring precise start-stop operations. A powerful dust removal fan maintains a pristine cardboard surface, while the dual touch screens, governed by a cutting-edge PLC programming system, provide an intuitive human-machine interface for effortless operation across paper feeding, processing, and discharging. Safety and efficiency are prioritized with the front machine's paper output monitoring, allowing operators to oversee and adjust processes with ease. The machine features an electric opening and closing system, pneumatic locking, and plate lifting systems, with an advanced automatic ink mixing system and ink shortage alarm, guaranteeing flawless operation, vibrant printing, and spot-on color registration. Every transmission shaft is meticulously balanced, with gears crafted using special technology for superior durability, including carburizing and grinding for an HRC hardness of 52-58, ensuring grade 6 precision. Additionally, the gears enjoy spray circulating lubrication, with a convenient oil display window for real-time monitoring. The gear-transmission connection boasts a robust keyless connection ring for outstanding reliability. Discover unmatched automation, ease of use, maintenance simplicity, and striking production efficiency with this exceptional machine.
Product Parameters
Feeding unit:
- Our paper feeding mechanism integrates cutting-edge technology from Taiwan Province, featuring leading-edge paper feeding technology for unparalleled efficiency. The paper feeding wheel shaft is crafted from premium bearing steel, ensuring durability and precision.
- Our intuitive control panel, equipped with a vibrant 7-inch color touch screen and a user-friendly man-machine interface, seamlessly coordinates operations across the paper feeding, printing, slotting, and die-cutting sections. It offers real-time control and display of operations, including current phase management, machine speed, and operational settings such as dust removal, fan speed adjustments, and more. It supports dual operating systems-manual electric control and man-machine dialogue-ensuring rapid configuration, safety, and ease of use.
- The suction fan system, designed with precision, facilitates paper feeding with adjustable air volume tailored to cardboard size. Powered by a frequency-controlled motor, it optimizes power consumption, thus reducing costs. The robust dust removal fan, also frequency-controlled, is equipped with multiple brushes to effectively eliminate impurities, enhancing print quality.
- Our leading-edge paper feeding is available in standard and 'soft pressing' high matching types, each tailored for specific corrugated shapes. The standard type, ideal for a variety of corrugated cardboards, ensures stable performance and precise paper feeding. The optional 'soft pressing' type minimizes friction, preserving cardboard integrity and reducing damage to the corrugated structure. It's designed for seamless transport, preventing congestion, and conserving production time, suitable even for thin or curved corrugation.
- Utilizing the leading edge of the cardboard as the reference point significantly mitigates the impact of length discrepancies. This ensures synchronized speeds between the cardboard and the pulley, maintaining handover precision irrespective of speed variations.
- Our advanced cardboard handling features electric adjustments for the left and right stop gauges, allowing independent or synchronized control. The cardboard dragging frame offers electric front-to-back adjustments to match cardboard width. The front baffle's manual synchronous lift is designed for simplicity, reliability, and ease of use.
- Our unit opening and closing systems are fortified with safety and convenience. The electric control machine features an alarm bell that sounds continuously during operation. It includes one-button positioning and opening/closing mechanisms, and a friction clutch on the transmission shaft ensures safety against misoperation. The pneumatic interlocking device guarantees firm and accurate locking. With overload protection on the split transmission shaft, damage to other parts is prevented, and production resumes normally, eliminating waste from printing misalignment.
- The lower roller of the paper feeding roller is engineered from high-quality seamless steel, expertly ground and electroplated for superior friction. Dual-layer rubber feed rollers-28-degree inner for elasticity and 45-degree outer for wear resistance-offer enhanced performance. The innovative quick-release structure streamlines operations, while the pressure adjustment system features a two-stage worm gear for manual, precise calibration, all displayed on an easy-to-read dial.
Printing unit:
Printing plate roller
The diameter of the printing plate roller is meticulously engineered to be less than ¢524mm, inclusive of a plate diameter of less than ¢536mm. Crafted from superior-grade steel, its surface undergoes meticulous fine grinding followed by hard chromium plating, ensuring a flawless dynamic balance for seamless high-speed printing. Ingeniously designed, the shaft allows engraving of reference lines in both horizontal and circumferential directions, simplifying the processes of plate hanging and alignment. Equipped with a ratchet-fixed plate winding shaft and a convenient plate hanging groove, it facilitates swift plate changes. The printing plate roller boasts an electrically adjustable axial distance of 6mm between the left and right plate pulling displacement, offering an effective adjustment range of 12mm. This allows for precise plate correction during either operation or halt. The innovative planetary gear control on the printing plate roller phase ensures360°exact circumferential degree adjustment, empowering the 360° degree computer system to seamlessly control motor operation, with the flexibility to adjust during both active operation and standstill. The integrated touch screen provides a real-time display of adjustments, automatically recalibrating once the desired size is inputted. A state-of-the-art zeroing device for the printing plate roller is incorporated, featuring a dedicated plate hanging position. Simply click the button, and the equipment autonomously transitions to the most ergonomic position for plate hanging, dramatically enhancing workflow efficiency. For added convenience, a pedal switch is installed to facilitate effortless forward and backward rotation of the printing plate cylinder, expediting plate changes and maintenance.
Impression roller
- Expertly crafted with high-quality seamless steel pipe, the impression roller boasts dynamic and static balance correction, ensuring smooth and stable functionality. The roller undergoes quenching and tempering, hot charging, and fine surface grinding with electroplating, resulting in a product of unmatched durability and performance.
- The gear system features a state-of-the-art backlash-free adjustment mechanism, preserving gear meshing integrity and guaranteeing impeccable transmission accuracy. Enjoy the precision of manual micro-gap adjustment between the printing plate roller and impression roller, with a clear scale display for easy visibility. Utilizing a sophisticated 1:200 double-stage worm gear box for positioning, the adjustable range is a precise 0-12mm.
Metal anilox roller
- The advanced cantilever structure of the anilox roller cots simplifies installation and maintenance, with the option to integrate a scraper system subsequently. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, the anilox roller benefits from proprietary high-quality steel technology, ensuring exceptional longevity, wear resistance, corrosion protection, and superior ink control. Tailor your mesh number with options of 200, 220, 250, and 280 lines per inch, diversifying your printing capabilities.
- Leveraging pneumatic pressing action, the anilox roller and printing plate roller touch plate adjustment facilitates automatic plate lifting once the machine halts, and effortlessly activates electric ink uniformity to prevent ink drying. With synchronized paper feeding, each unit's inking delay time can be individually configured. The anilox roller is also outfitted with a one-way overrunning clutch, disengaging from the driving force to streamline ink mixing or washing, enhancing speed and convenience.
- optional ceramic net roller, the surface of the steel pipe is expertly coated with ceramic, followed by precise grinding and laser engraving, ensuring uniform inking with line options ranging from 200 to 400 lines per inch.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber rollers are manufactured using high-quality seamless steel tubes, refined through both dynamic and static balance treatments. The exterior features premium Ding Qing rubber, renowned for its wear and corrosion resistance. Each roller is precision-shaped using a CNC grinder, ensuring the utmost height and accuracy of the cots.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment mechanism, the system ensures even ink application. After adjustment, it self-locks by gravity, maintaining the optimal separation between the rubber roller and anilox roller post-cleaning, thereby preventing rubber deformation and ensuring elasticity retention.
Scraper system
- Discover unparalleled efficiency with our innovative chamber fluid dynamics and state-of-the-art ink sealing technology, crafted for optimal ink delivery and remarkable ink savings. Experience effortless adaptability with our pneumatic cylinder design, which automatically compensates scraper abrasion, ensuring the anilox roller and scraper achieve perfect harmony. The interior chamber's anti-corrosion and anti-sticking coating facilitates seamless ink transfer and simplified cleaning. Our versatile installation design replaces outdated systems, offering a truly enclosed solution ideal for volatile solvent units. This results in solvent conservation and a significantly enhanced working environment.
- Experience flawless precision and consistency with our system's accurate scraping angle and mechanical accuracy. Our innovative sealing system, featuring adjustable compensation, maintains a completely sealed ink delivery system even during operation. The adjustable sealing block effortlessly aligns with the engraved surface of the anilox roller, eliminating the need for additional bands. Enjoy the convenience of our closed chamber, designed for easy assembly and disassembly, without the need for auxiliary tools, ensuring an efficient and user-friendly experience.
Advanced Ink Supply System
- Our cutting-edge ink pump system employs a one-way diaphragm pneumatic pump, designed to efficiently recover accumulated water within the pump and pipes. Enhanced with a filter and ink circulation system, this setup ensures optimal performance. For those utilizing the optional scraper ink control system, a double-acting diaphragm pump is included. Benefit from our automatic sensing and detection system, complete with ink and wash abnormal alarms, along with an integrated warning and alarm bell, guaranteeing seamless operation.
- Our transparent ink supply pipe, coupled with a high-hanging transparent ink storage cup, allows for an intuitive observation of the ink supply status during production. Enjoy simplified operation and cleaning with our circulating cleaning pipeline and ink roller, ensuring a stable and reliable ink supply throughout.
Precision Phase Adjustment Mechanism
1. Master the art of precision with our frequency converter-controlled phase adjustment mechanism for the printing plate roller. Achieve 360-degree phase adjustments effortlessly, whether in motion or at a standstill.
2. Harness the power of precision with our frequency converter, expertly controlling motor speed in conjunction with the PLC programming system. As adjustments are made, the motor speed automatically adapts, ensuring phase adjustment accuracy is consistently maintained within an impressive 0.2mm range.
Advanced Pneumatic Interlocking Brake Positioning Device
- Our sophisticated cylinder brake mechanism guarantees stability, limiting rotation and maintaining fixed gear positions when the machine is separated or phase adjustments are undertaken.
- Every printing unit is equipped with intuitive positive and negative inching controls for the main machine, streamlining processes such as plate erasing, plate hanging, and color registration, resulting in a simplified, labor-saving operation.
Versatile Slotting Unit
User-Friendly Touch Screen Operation Control
Leverage the power of technology with our touch screen-controlled electrical operation for the slotting department. Simply input paper product dimensions such as 'length * width * height' as per order specifications, and initiate the computer system to auto-arrange the order to the desired position with a single button. Manual fine-tuning of the slotting position is available to cater to specific customer requirements.
Our color-rich human-machine interface offers menu storage, automatic compensation, and shift distance correction operations. The motor, controlled by a frequency converter, powers the Taiwan Province Delta motor transmission box. Experience fast, stable, and precise lateral cutter head displacement, with high-profile cutter adjustments synchronized by the PLC control box and encoder, greatly enhancing work efficiency and reducing cutter adjustment time.
Pre-pressing, line pressing, and slotting are expertly managed by our six-axis fully computer-controlled slotting part.
- Our slotting unit boasts a single-shaft double-knife slotted structure with an internal tooth design for box height, minimizing lubricant contamination. Equipped with an emergency stop device for safety, it also features the positive and negative inching of the entire machine, ensuring convenient and flexible operation.
- Constructed with a standard 7mm grooving knife, meticulously crafted from alloy steel, this component undergoes rigorous heat treatment to achieve exceptional hardness and toughness. The double-blade trimming knife boasts a razor-sharp edge and unparalleled precision. Crafted from premium 45# seamless steel tube, the shaft receives both surface grinding and electroplating, ensuring smooth and efficient operation. Featuring a large displacement mechanism for the central cutter, along with trimming and cutting capabilities, this design exhibits remarkable production adaptability. The elastic double-blade trimming knife offers seamless trimming and cost-efficiency.
- Leveraging cutting-edge linear guide rail technology, this system ensures unwavering stability and superior accuracy, preserving the precision of the slotting phase. The ten-screw automatic adjustment harmonizes with synchronous electric control, facilitating left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat in the slotting section. This integration of button and touch screen command guarantees unrivaled control precision.
Pre-Pressing Wheel and Line Pressing Wheel
- Crafted from high-quality steel, the upper and lower shafts undergo a meticulous process of quenching, tempering, and electroplating, achieving dynamic and static balance. With four newly designed line pressing wheels, this equipment effectively safeguards cardboard from crushing, delivering smooth and precise line pressing. The slotting section includes a set of pre-pressing wheels, ensuring that after two pre-pressing and line pressing operations, the lines remain flawless, resistant to cracking, and the boxes maintain perfect regularity.
- Effortlessly fine-tune the gap dial of the wire pressing wheel, offering an adjustable range of 2-12mm. The innovative gear uses a backlash-free adjusting mechanism, preserving seamless gear meshing during adjustments, thus safeguarding transmission accuracy.
Slotting Phase Adjusting Mechanism
- Employing a sophisticated planetary gear mechanism, the slotting phase benefits from a PLC and electric digital 360-degree adjustment, allowing for modifications whether the equipment is in motion or stationary.
Die-Cutting Unit
- The knife plate roller, with an outer diameter of less than ¢486mm (including knife template diameter < ¢536mm), is crafted from high-quality cast steel. The surface undergoes meticulous grinding and balance correction, ensuring uniform hole distribution, enhanced operational stability, and electroplated shafts.
- The die template bolts utilize 10M, with an axial spacing of 100mm, and an 18-part radial circumference. The die cutter stands at 25.4mm tall, with the wooden template thickness being 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. The rubber pad roller's diameter is less than ¢536mm, with the rubber pad measuring 554mm. Thanks to the quick-change rubber pad, expect impressive wear resistance and extended lifespan. Fabricated from high-quality cast steel, it undergoes quenching, tempering, dynamic and static balancing, and fine surface grinding to enhance stability during operation.
2. The gap between the knife die roller and the rubber pad roller is finely adjusted via an electric mechanism, supported by a stable and reliable air-lock fixed adjusting mechanism. With a mechanical transverse traveling device of 50mm and a speed difference compensation system, uniform wear of each knife in various positions is ensured, significantly extending the service life of the Youli rubber pad.
Grinding Repair Mechanism
1. Efficiently utilize the electric grinding rubber pad for swift and precise corrections, significantly prolonging the rubber pad's service life.
Phase Adjusting Device
1. With the die-cutting phase's adjustment managed by an electric digital 360-degree system, adjustments can be seamlessly made during both operation and halts.
Drive Gear
- The drive gear boasts high-precision helical gear transmission. Constructed from 20GrMnTi high-grade alloy steel, it undergoes quenching, tempering, high-frequency quenching, and meticulous gear grinding. This results in smooth operation, minimal noise, remarkable hardness rated at HRC58-62, extended service life, and minimal wear; ensuring long-term stability and accuracy of the printing register.
2. Ingeniously engineered, the shaft and gear are unified through a tensioning connecting sleeve keyless connection, ensuring a seamless operation even when subjected to high torque. This innovation not only simplifies installation and maintenance but also promises enduring transmission accuracy, thus guaranteeing perfect printing registration every time.
3. The gear lubrication is a marvel of modern engineering, employing an automatic spray lubrication system powered by a gear oil pump. This ensures impeccable transmission accuracy while significantly extending the service life of the machine.
Motor part
- The cutting-edge main motor is expertly controlled by a "Dongli" frequency converter, delivering a velvety smooth performance characterized by exceptionally low vibration and noise levels. Complementing this, the frequency conversion controller-none other than the esteemed "Taiwan Province Delta"-ensures low-speed rated torque output, culminating in an ultra-quiet and stable operation.
- Both the adsorption and dust removal fans are from the reputable Zhongxin, while the phase motor is a product of Zhejiang DH. The ink homogenizing motor, crafted by Taiwan Province Taibang, epitomizes low noise and steadfast power delivery, ensuring consistent, quality output.
Bearing part
1. The heart of the machine's seamless operation lies in its primary bearings, which are imported from the renowned "NSK." Complementing these are bearings from reputable domestic manufacturers like Wahalo, sourced directly through agency. These components boast precision ratings of P6, P5, P4, and achieve a vibration level of Z1 group or higher, ensuring unrivaled accuracy and stability.
Electrical components
1. Each unit is equipped with an independent electronic control unit, underpinning safety and reliability. The relays, indicator lights, buttons, and contactors are crafted by the esteemed Zhejiang Zhengtai, assuring top-notch quality. Additionally, the solenoid valve and cylinder are premium pneumatic components from Yadeke, renowned for their flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished and professional manufacturer specializing in high-quality corrugated cardboard carton machines. With the prestigious right to import and export, our main offerings include the 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, state-of-the-art carton production lines, and intelligent digital printer machines. We excel in creating the automatic high definition, high speed printing, slotting, and die-cutting machines. Moreover, our intelligent automatic high speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines set the standard. Our product range extends to roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, partition assembler machines, and beyond. Our products boast exceptional safety, stability, and superior performance. Garnering over ten national patents, our innovations have earned ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales services are swift and dependable, featuring tailored services, expert remote video guidance, and overseas technical support from engineers, available 24/7 to ensure your success.
With a global outlook, our products are proudly exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other countries. Our commitment to quality surpasses that of low-cost competitors. We strive to justify our pricing with unparalleled quality, avoiding the need for lifelong apologies over quality concerns. This dedication grants us a distinct edge in the globally competitive industry.
Engage in global trade with integrity as your priority. By choosing us, you select the most trustworthy partner on the international stage. Embark on your journey to world-class excellence with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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