Immerse yourself in the world of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Tailored for unmatched precision and remarkable efficiency, this revolutionary machine significantly boosts your production prowess. Embrace seamless operations and witness the pinnacle of superior output quality. Embark on a journey to the future of carton printing and die-cutting technology, where extraordinary performance harmonizes with exceptional speed and unwavering reliability, transforming your operational experience.
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Product Description
Step into the future of carton printing with the High Performance Carton Printer Die Cutter Machine for Efficiency, an engineering masterpiece crafted to revolutionize your production line. This extraordinary machine integrates multifaceted functions seamlessly, offering multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all within one cohesive operation. What sets this machine apart is its leading-edge technology that uses adsorption for precise paper feeding, paired with a sophisticated frequency converter and fan system in the main machine that meticulously manages synchronization with impeccable precision. Armed with a high-capacity dust removal fan, it effortlessly cleans cardboard surfaces to perfection, setting the stage for flawless printing. The user experience is transformed by an intuitive interface, featuring both main and side touch screens, all controlled by an advanced PLC programming system. This system streamlines human-machine interaction, maximizing operational control from feeding to output. Safety and efficiency are further enhanced by the front-mounted paper output monitoring equipment, offering real-time insights during operation, ensuring both operator safety and peak machine performance. Each element of this cutting-edge equipment includes an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, all working in concert to guarantee smooth operation, stunning print quality, and impeccable color registration. This technological marvel boasts transmission shafts treated with dynamic and static balancing, and gears processed with carburization and grinding techniques, achieving a remarkable hardness of HRC52-58 and grade 6 precision. The gears are maintained by a state-of-the-art spray circulating lubrication system, complete with a convenient oil display window for ongoing monitoring. The robust, keyless connection ring strengthens the bond between gear and shaft, ensuring absolute reliability. This machine embodies automation at its finest, offering ease of use with minimal maintenance, delivering precise color registration and exquisite printing patterns that drive unmatched production efficiency. Discover the ultimate solution for those daring to redefine the limits of carton printing and die cutting.
Product Parameters
Feeding unit:
- Delve into the forefront of paper handling with the feeding unit, showcasing the pinnacle of Taiwan Province's cutting-edge leading edge technology. Crafted with precision and built to last, the paper feeding wheel shaft is constructed from premium-grade bearing steel. This ensures not only reliability but also provides unparalleled performance, making every operation seamless and efficient.
- Our state-of-the-art control panel is a marvel of technology with a vibrant 7-inch color touch screen, offering a user-friendly man-machine interface. Effortlessly manage the entire process across paper feeding, printing, slotting, and die cutting sections in real-time. Keep a vigilant eye on current operation phases, machine speed, and counts, while easily adjusting system settings such as fan speeds and alignment. Designed for ease and safety, every function is right at your fingertips, ensuring swift and straightforward operations. With dual operating systems, experience both manual and automated control, delivering precision for every need.
- Experience smoother, more efficient paper feeding with our advanced suction fan technology, which dynamically adjusts to diverse cardboard sizes, thanks to the precision of a frequency converter-controlled motor. This innovative feature not only curtails power consumption, promoting cost efficiency but also significantly enhances printing quality. The dust removal fan, with its powerful motor and multiple dust brushes, meticulously cleanses cardboard surfaces, eliminating impurities and ensuring pristine printing results.
- Discover the unmatched standard of our leading edge paper feeding system, an industry benchmark for all corrugated shapes, ensuring stable performance and exceptional precision. The vacuum negative pressure suction flat feeding achieves high-speed accuracy with ease. Opt for the 'Soft Pressing' high matching type to reap additional benefits: reduced friction, minimized cardboard damage, and preserved corrugated strength. This advanced system effortlessly transports even challenging E-groove and lower quality cardboards, optimizing time and eliminating congestion for a seamless operation.
- By employing the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard length are dramatically minimized. As the cardboard progresses to the pulley, it maintains a synchronized speed, ensuring a flawless transition without the risk of speed variance impacting precision.
- Effortlessly achieve precise adjustments with our electric left-right stop gauges, which offer synchronized or independent adjustment capabilities. The cardboard dragging frame adjusts electrically to accommodate width variations, while the manually operated front baffle combines steadfast reliability with an intuitive user experience.
- Our unit's innovative opening and closing system is governed by an advanced electric control machine complete with an integrated alarm system. This enhances operational safety, preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring security and accuracy. Overload protection ensures key components are safeguarded, facilitating a quick return to normal production after adjustments, thereby preventing wastage from misaligned printing.
- Our paper feeding system's lower roller is a masterpiece, crafted from superior seamless steel, and undergoes fine grinding and electroplating to enhance friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers possess elasticity and wear-resistance layers, coupled with a quick-release design for convenient, swift operations. Our precision-engineered two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
The printing plate roller, a testament to precision engineering, boasts a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Crafted from top-grade steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for smooth, high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes feature engraved reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, the ease and swiftness of plate changes are unparalleled. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a straightforward 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with finesse, and the 360° Our sophisticated computerized control system expertly orchestrates motor operation adjustments, guaranteeing seamless performance whether the machine is in motion or at rest. The elegantly designed touch screen not only displays input sizes but also auto-adjusts them for enhanced operational ease and precision. Experience the ultimate in labor efficiency with our automatic zeroing mechanism for the printing plate roller, featuring a dedicated plate hanging position that activates with just a click, effortlessly positioning the equipment for optimal plate hanging. Further streamlining plate changes and maintenance, our pedal switch allows for facile forward and backward rotation of the printing plate cylinder.
Impression roller
- Crafted from seamless high-quality steel pipe, our impression roller undergoes meticulous processing to ensure unmatched durability and performance. Dynamic and static balance corrections are applied to guarantee smooth and steadfast operation. Through a precise sequence of quenching, tempering, hot charging, and both dynamic/static balancing, this roller achieves superior performance. Enhanced by fine surface grinding and electroplating, its excellence is unparalleled.
- Our advanced backlash-free gear adjustment mechanism ensures the gear maintains flawless meshing during adjustments, guaranteeing transmission precision. The manual micro-adjustment feature is enhanced by a scale display for precise control over the gap between the printing plate roller and impression roller. With a 1:200 double-stage worm gearbox, enjoy precise positioning adjustments within a 0-12mm range, assuring unparalleled accuracy.
Metal anilox roller
- Our anilox roller cots feature an innovative cantilever structure for simplified installation and maintenance, with the option of adding a scraper system. Manufactured by the prestigious 'Haili Roller' in Changzhou, Jiangsu Province, the roller is made from top-tier steel and processed with state-of-the-art technology, ensuring enduring durability, wear and corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, or 280 lines/inch to perfectly meet the specific demands of your printed products.
- Ingeniously designed pneumatic pressing actions enable precise contact adjustments between the anilox roller and printing plate roller, automatically lifting the plate upon machine halt. The electric ink uniforming system activates to prevent ink from drying, with independently configurable inking delay times for each printing unit. The anilox roller's one-way overrunning clutch efficiently disconnects from the driving force, allowing for quick and easy ink mixing or washing.
- For those seeking enhanced performance, consider our optional ceramic net roller (additional price applies). The steel pipe surface is elegantly adorned with ceramic, refined through a process of grinding and laser engraving to ensure uniformly inked dots between 200-400 lines/inch.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are constructed from superior seamless steel pipes, undergoing dynamic and static balance treatments. Encased in premium Ding Qing rubber, they offer exceptional wear and corrosion resistance. The precision CNC grinders meticulously shape them to ensure perfect height and accuracy of the cots.
- Featuring a 1:200 double-stage worm gear clearance fine adjustment, our roller ensures uniform ink application. Post-adjustment, gravity-induced self-locking occurs, and the rubber roller separates from the anilox roller after cleaning to maintain elasticity and prevent deformation.
Scraper system
- Revolutionize your ink management with our cutting-edge chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in delivering ink precisely while curbing waste, thanks to its automatic compensation feature ensuring perfect alignment of the anilox roller and scraper for optimal performance. The anti-corrosion and anti-sticking coating within the inner chamber enhances ink transfer and cleaning processes. Seamlessly integrate this system and easily upgrade from any outdated cots or single scraper systems. Fully enclosed, it is particularly ideal for volatile solvent units, improving environmental conditions and reducing solvent usage.
- Experience precision like never before with our exacting scraping angle and mechanical precision. Our system guarantees consistent scraper positioning post-replacement, ensuring superior scraping results every time. The sealing system, equipped with an adjustable compensation feature, supports continuous operation without shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, removing the need for smooth bands at its ends. Benefit from effortless assembly and disassembly of the closed chamber, with no need for auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system boasts a one-way diaphragm type pneumatic pump, ingeniously crafted to reclaim accumulated water, thereby enhancing filtration efficacy and circulation efficiency. For systems equipped with optional scraper ink control, a double-acting diaphragm pump has been incorporated. This advanced system is fitted with an automatic sensing and detection mechanism that diligently monitors ink levels, alerting you to any anomalies. It also features a comprehensive warning system and alarm bell to ensure peak safety and functionality.
- The transparent design of our ink supply pipe, coupled with a high-mounted ink storage cup, provides a clear view of ink levels during the production process. Our innovative circulating cleaning pipeline, along with the ink roller, streamlines operations, ensuring thorough, efficient cleaning and a stable ink supply for seamless, uninterrupted productivity.
Phase adjustment mechanism
1. Experience unrivaled control with our printing plate roller phase adjustment, which is expertly managed by a frequency converter. Enjoy 360-degree phase adjustments that are seamlessly applicable, whether the machine is in operation or at a standstill.
2. With the sophisticated integration of a frequency converter for motor speed management and encoder technology, alongside an advanced PLC programming system, phase adjustment precision is meticulously maintained within an impressive 0.2mm margin.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is engineered to stabilize machine operations. Whether you're separating the machine or adjusting the phase, it guarantees rotational restriction and maintains the original gear position with impeccable precision.
- Experience effortless operation as each printing unit is equipped with both positive and negative inching controls of the main machine. This intuitive system simplifies tasks such as plate erasing, hanging, and color registration, making processes more efficient and significantly less labor-intensive.
Slotting unit
Touch screen operation control
Our slotting department's electrical operations are at your fingertips, thanks to a sleek touch screen interface that governs the PLC programming automation system. Simply input the product dimensions ('length * width * height') per order, and the computer system effortlessly positions the order with precision. You can also manually fine-tune the slotting position to perfectly align with customer specifications, ensuring precision and customization.
Immerse yourself in efficiency with our captivating color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, powered by a frequency converter, masterfully controls the motor transmission box from Taiwan Province Delta, guaranteeing swift, stable, and precise cutter head displacement. The encoder, coupled with the PLC control box, facilitates impeccable cutter adjustments, enabling all four cutters to synchronize their distances, significantly reducing adjustment time while enhancing work efficiency.
Discover our unparalleled pre-pressing, line pressing, and slotting capabilities with a cutting-edge six-axis, fully computer-controlled slotting part, delivering unmatched precision and ease of use.
- Our single-shaft, double-knife slotted structure, with its innovative internal tooth design for box height adjustments, ensures lubricant-free cartons. The slotting unit is equipped with an emergency stop device for enhanced safety, offering convenient positive and negative inching across the entire machine for flexible, user-friendly operation.
- Crafted to perfection, the standard grooving knife flaunts a robust 7mm thickness, made from high-grade alloy steel. Post heat treatment, it exudes exceptional hardness and resilience. The double-blade trimming knife delivers razor-sharp precision. High-quality 45# seamless steel tube forms the shaft, enhanced by grinding and electroplating for smooth movement. Featuring a substantial displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming.
- Incorporating pioneering linear guide rail technology, this machine ensures stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that harmonizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is meticulously controlled by advanced button and touch screen interfaces, guaranteeing unparalleled precision.
Pre-pressing wheel and line pressing wheel
- Expertly engineered for excellence, the upper and lower shafts of this machine are crafted with the finest high-quality steel. Enhanced through quenching, tempering, and electroplating, they achieve dynamic and static balance. Boasting four groups of innovative line pressing wheels, this masterpiece prevents cardboard crushing with precision, ensuring line pressing that is smooth and impeccably tidy. The slotting part, brilliantly enhanced with pre-pressing wheels, refines line shape, reduces the risk of cracking, and preserves box regularity after both dual pre-pressing and pressing.
- Manually fine-tune the gap dial of the wire pressing wheel within an adjustable range of 2-12mm. The advanced backlash-free adjusting mechanism ensures the gear adjustment remains undisturbed, maintaining impeccable gear meshing and guaranteeing flawless transmission accuracy.
Slotted phase adjusting mechanism
- Harnessing a sophisticated planetary gear mechanism, the slotting phase incorporates PLC and electric digital input, offering precise 360-degree adjustments. Experience seamless modifications, regardless of whether the equipment is in motion or at rest, providing unmatched flexibility and precision.
Die-cutting unit
- Engineered for excellence, the knife plate roller features an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, crafted from premium cast steel. The surface is refined through grinding and balance correction, enhancing operational stability, while shaft electroplating ensures uniform hole separation.
- Designed with exactitude, the die template bolt holes are 10M, featuring an axial spacing of 100mm and 18 equal parts radially. The die cutter is crafted with a height of 25.4mm, while the wooden template thicknesses measure 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and precision.
Rubber roller (upper roller)
1. The rubber pad roller is meticulously designed with a diameter of less than ¢536mm and is complemented by a rubber pad diameter of 554mm. The innovative quick-change design ensures outstanding wear resistance and longevity. Crafted from superior cast steel, it undergoes quenching, tempering, and surface fine grinding, delivering optimal running stability.
2. Electrically adjust the precise gap between the knife die roller and rubber pad roller using a reliable air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across various knife positions, effectively extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Experience the efficiency of electric grinding for the rubber pad, offering swift and effective corrections that significantly enhance its service life, ensuring longevity and dependable performance.
Phase adjusting device
1. The die-cutting phase features a state-of-the-art electric digital 360-degree adjustment capability, allowing seamless modifications during both the operational and non-operational states of the equipment, providing unparalleled customization and precision.
Drive gear
- Achieve unparalleled high-precision helical gear transmission with gears crafted from top-grade 20GrMnTi alloy steel. These undergo a rigorous process of quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, minimal noise, and a durable hardness of HRC58-62. These qualities ensure that the printing register accuracy remains consistently impeccable over time, with minimal wear.
2. Indulge in flawless performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve that allows for a keyless connection. This revolutionary solution ensures zero gaps even during high-torque usage, facilitating effortless installation and maintenance. Experience the brilliance of long-term transmission accuracy, guaranteeing impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system is powered by an automatic spray lubrication system featuring a precision gear oil pump. This ensures unwavering transmission accuracy, preserving the longevity and peak performance of your machinery, and providing unsurpassed reliability.
Motor part
- Discover the unmatched performance of our main motor, meticulously governed by the esteemed 'Dongli' frequency converter. Revel in a seamlessly smooth operation characterized by minimal vibration and noise. Coupled with the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout every cycle.
- Our machinery leverages the power of Zhongxin fans for both adsorption and efficient dust removal functions. The phase motor is the trusted Zhejiang DH motor, while the ink homogenizing motor is the acclaimed Taiwan Province Taibang motor. This extraordinary combination delivers an outstanding blend of low noise and stable power performance, ensuring consistent and reliable operation.
Bearing part
1. Experience the pinnacle of precision and longevity with our top-tier 'NSK' main bearings, setting a new benchmark for excellence. These elite bearings are perfectly complemented by high-quality selections from renowned domestic pioneers such as Wahalo. Every component is crafted to conform to the esteemed P6, P5, and P4 accuracy levels, while consistently meeting or surpassing the esteemed Z1 group vibration standards. This ensures a remarkable performance that stands the test of time and operational demands.
Electrical components
1. Elevate your operation's safety and reliability with our cutting-edge independent electronic control units. Each unit is meticulously powered by Zhejiang Zhengtai's superior relays, indicator lights, buttons, and contactors, ensuring peak performance. The fusion of Yadeke's state-of-the-art pneumatic components, including solenoid valves and cylinders, guarantees a dynamic, adaptable, and durable operational experience, tailored to meet your every demand with exceptional consistency.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, we proudly hold prestigious rights for import and export. Our standout offerings include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. We also excel with our innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, alongside the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our diverse portfolio also includes the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are celebrated for their safety, stability, and exceptional performance, as demonstrated by over ten national patents. They conform to the stringent ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services guarantee efficiency and reliability, offering bespoke services and expert remote video guidance. We ensure overseas technical support through our dedicated team of skilled engineers, available around-the-clock to assist you.
With a global vision in mind, our products are proudly exported to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unparalleled quality across the globe. While we might not offer the lowest prices, we guarantee unmatched quality. We engage in price discussions now to prevent apologies for quality later, maintaining our formidable edge in the competitive industry landscape.
Global trade with integrity at the forefront. Partner with us to find the most trustworthy ally worldwide. Embark on a world-class journey that starts right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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