Unleash unparalleled efficiency with our High Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, designed to revolutionize your production process. Experience seamless operation capabilities tailored to meet the demands of swift and precise carton printing, ensuring a quick turnaround without compromising on quality.
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Product Description
Discover the epitome of efficiency and precision with our Innovative High Speed Carton Printing Machine, designed to revolutionize your production line with unparalleled versatility and speed. This remarkable machine effortlessly accomplishes a myriad of processes in a single pass, including multi-color printing, precision line pressing, slotting, trimming, corner cutting, die cutting, and punching, all tailored to your paperboard needs. The machine features an advanced paper feeding system employing leading-edge technology and adsorption, while the main machine's frequency converter and powerful dust removal fan ensure pristine cardboard surfaces. Intuitive control is at your fingertips with both the main and side touch screens, guided by a sophisticated PLC programming system for a seamless human-machine interface. Safety is paramount, with the inclusion of paper output monitoring for real-time oversight, ensuring operator safety during all phases of machine operation. Each component is equipped with state-of-the-art systems, including an electric opening/closing mechanism, pneumatic locking, and plate lifting systems, alongside automatic ink mixing and shortage alarms, guaranteeing flawless operation. Dynamic and static balance treatments enhance the durability and performance of all transmission shafts, while gears, crafted using specialized technology, boast carburized and ground surfaces with an overall hardness of HRC52-58 and precision of grade 6. An innovative spray circulating lubrication system, complete with an oil display window, allows for continuous observation and maintenance of optimal lubrication levels. Our keyless connection ring technology ensures a reliable and steadfast connection between gears and shafts, providing unmatched stability. Embrace a new era of high automation, ease of use, and maintenance with our cutting-edge machine, delivering exquisite printing patterns, impeccable color registration, and a boost in production efficiency that sets a new industry standard.
Product Parameters
Feeding unit:
- Our paper feeding mechanism is enhanced with the cutting-edge leading edge paper feeding technology from Taiwan Province. The paper feeding wheel shaft is crafted from durable bearing steel, ensuring longevity and reliability.
- Equipped with a state-of-the-art 7-inch color touch screen, our control panel offers an intuitive man-machine interface. Seamlessly manage operations across paper feeding, printing, slotting, and die-cutting sections with ease. Monitor phase operations, machine speed, and more, while enjoying fast adjustments and secure operations through dual-system options: manual electric control or man-machine dialogue.
- Our suction fan is ingeniously designed to aid paper feeding, with adjustable air volume tailored to your cardboard size. The frequency converter controllable motor optimizes energy use, cutting costs. The dust removal fan, powered by a robust frequency converter motor, incorporates multiple brushes, effectively clearing impurities to enhance print quality.
- The standard leading edge paper feeding model (Figure -1) is perfect for diverse corrugated shapes, offering excellent system performance and paper feeding precision. For an upgraded experience, our optional 'Soft pressing' high matching type (Figure -2) minimizes friction, preserving cardboard integrity and ensuring smoother transit. This versatility accommodates corrugated papers of various qualities and reduces transport congestion, saving time and resources.
- By using the leading edge of cardboard as a positioning benchmark, our system significantly reduces the impact of length discrepancies. This ensures seamless transition as the cardboard moves at the same speed as the pulley, maintaining precise handover accuracy without speed-related disturbances.
- The left and right stop gauges can be conveniently adjusted electrically, either in conjunction or independently. The cardboard dragging frame is also electrically adjustable to fit varying widths, while the manually synchronized front baffle enhances operational simplicity and reliability.
- Experience the convenience of our electric control machine, which opens and closes with an audible alarm for enhanced safety. The friction clutch on the transmission shaft protects against operational damage, while the pneumatic interlocking device ensures secure locking. Overload protection and precise meshing position maintenance further safeguard against misoperation and waste.
- Crafted from high-quality seamless steel pipe, the lower paper feeding roller is finely ground and electroplated, boosting cardboard friction. The double-layered rubber feed rollers offer elasticity and wear resistance. Our quick-release structure and two-stage worm gear deceleration mechanism allow for precise, manual pressure adjustments with ease.
Printing unit:
Printing plate roller
Experience unmatched precision and performance with our innovative printing plate roller, boasting a diameter of < ¢524mm (including the plate diameter < ¢536mm). Crafted from premium steel, it undergoes meticulous surface grinding, complemented by hard chromium plating and dynamic balance correction, ensuring silky smooth operation even at high speeds. The roller's horizontal and circumferential axes are ingeniously engraved with reference lines for effortless plate hanging and alignment. Its ratchet-fixed plate winding shaft is designed with a plate hanging groove, facilitating swift plate changes. Electrically adjustable, the axial distance between the printing plate roller and the left-right plate pulling displacement is 6mm, offering a versatile adjustment range of 12mm, allowing for precise corrections both during operation and downtime. The roller's phase planetary gear expertly administers the360°degree circumferential adjustment, while the 360° degree computer manages motor operations seamlessly, enabling modifications during active use or halt. The intuitive touch screen prominently displays adjustment values, updating automatically upon size input. Our cutting-edge automatic zeroing technology prepares the printing plate roller with a designated hanging position; simply press the plate hanging position button, and the machine autonomously navigates to the optimal location for plate mounting, significantly enhancing operational efficiency. A convenient pedal switch is installed for effortless forward and backward rotation of the printing plate cylinder, streamlining plate changes and cleaning.
Impression roller
- Our impression roller showcases exquisite craftsmanship using high-quality seamless steel pipes, expertly balanced for both dynamic and static stability. Undergoing processes like quenching, tempering, hot charging, and fine surface grinding, it is further fortified through electroplating, ensuring unwavering operation.
- The gear system features an innovative backlash-free adjustment mechanism, maintaining impeccable gear mesh and transmission accuracy. Manual fine-tuning of the gap between the printing plate roller and the impression roller is easily managed with a scale display. Utilizing a 1:200 double-stage worm gearbox, it allows precise positioning adjustments with an adjustable range of 0-12mm.
Metal anilox roller
- Our anilox roller cots boast a state-of-the-art cantilever structure for effortless installation and maintenance, with an optional scraper system. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, the anilox roller is crafted with high-quality steel and advanced processing technologies, ensuring a robust lifespan, exceptional wear and corrosion resistance, and superior ink control. Choose from a range of honeycomb mesh numbers: 200, 220, 250, 280 lines/inch, tailored to your printing needs.
- Optimize touch plate adjustments between the anilox roller and printing plate roller with our pneumatic pressure mechanism, which automatically elevates the plate when the machine halts, and seamlessly initiates electric ink uniformity to avert ink drying. With our innovative system, individual ink delay times can be set for each printing unit, synchronized with the paper feed stop/start. The anilox roller comes equipped with a one-way overrunning clutch, disconnecting the drive force for swift and effortless ink mixing or cleaning.
- For those seeking unparalleled precision, our ceramic net roller option is available (with an additional price increase). Here, the steel pipe is enveloped in ceramic and undergoes laser engraving for uniformly inked dots, offering 200-400 lines/inch.
Rubber roller
- Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, our rubber roller cots are constructed from superior quality seamless steel tubes, undergoing precise dynamic and static balancing treatments. The outer surface features high-grade Ding Qing rubber, recognized for its outstanding wear and corrosion resistance, meticulously ground and shaped using precision CNC grinding to ensure consistency in height and cot accuracy.
- Our system employs a 1:200 double-stage worm gear for fine clearance adjustment, ensuring even ink application. Once adjusted, it self-locks by gravity, separating the rubber roller and anilox roller post-cleaning to prevent deformation and maintain elasticity.
Scraper system
- Experience unparalleled excellence with our revolutionary double scraper system, designed with advanced chamber fluid dynamics and ink sealing technology. This innovation ensures superior ink delivery, maximizing efficiency and minimizing waste. The pneumatic cylinder, with its automatic scraper abrasion compensation, aligns perfectly with the anilox roller for optimal scraping performance. Enhance your workflow with our anti-corrosion and anti-sticking coating, ensuring effortless ink transfer and easy cleaning. Our versatile installation solution seamlessly upgrades any previous systems, offering a comprehensive solution perfect for volatile solvent units, reducing solvent usage, and elevating the working environment.
- Precision and accuracy define our scraping mechanism. Maintain consistent scraper positioning after replacements, ensuring peak performance every time. The compensatory sealing system, adjustable without halting operations, guarantees an entirely sealed ink delivery. Our innovative adjustable sealing block attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands. Enjoy the convenience of a tool-free, easily assembled closed chamber design.
Advanced Ink Supply System
- Our state-of-the-art ink pump features a unidirectional diaphragm pneumatic mechanism capable of recovering water efficiently. Equipped with a filter and ink circulation system, this pump is enhanced with a double-acting diaphragm option for sophisticated scraper ink control. Experience automated ink sensing and detection, complete with abnormality alerts and a comprehensive warning system.
- Observe production ink supply intuitively with our transparent ink supply pipe and storage cup, ensuring effortless monitoring. The circulating cleaning pipeline and ink roller facilitate seamless operation and maintenance, guaranteeing a stable and consistent ink flow.
Precision Phase Adjustment Mechanism
1. Our frequency converter-driven control of the printing plate roller phase offers unparalleled flexibility, with 360-degree adjustments available whether the machine is operating or paused.
2. The precise phase adjustment is managed by a frequency converter that controls motor speed, coordinated with an encoder and PLC programming system. This synergy ensures phase accuracy within a remarkable 0.2mm.
Innovative Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism ensures stability by locking rotational movement when the machine separates or during phase adjustments, maintaining the original gear position with precision.
- Each printing unit boasts positive and negative inching controls for the main machine, streamlining operations like plate erasing, hanging, and color registration, making them more efficient and less labor-intensive.
Cutting-Edge Slotting Unit
Intuitive Touch Screen Operation Control
Elevate your operational efficiency with our touch screen-controlled PLC programming system. Input product dimensions effortlessly to auto-arrange orders with a single button press, while manual fine-tuning allows for precision slotting according to specific client needs.
Our vibrant, user-friendly interface offers menu storage, automatic compensation, and precise shift corrections. The motor, powered by a frequency converter, ensures rapid, stable, and accurate lateral cutter displacement, while the dedicated encoder and PLC system streamline high-profile cutter adjustments, saving time and enhancing productivity.
Integrate the full computer-controlled slotting part, featuring pre-pressing, line pressing, and a six-axis mechanism for ultimate precision.
- The single-shaft, double-knife slotted structure paired with an internal tooth design prevents lubricant contamination, ensuring clean and efficient box height adjustments. Equipped with an emergency stop for safety, this unit also offers convenient positive and negative inching of the entire machine for flexible operation.
- Experience unmatched precision with our grooving knife, boasting a standard thickness of 7mm, crafted from robust alloy steel. After undergoing meticulous heat treatment, the knife achieves exceptional hardness and resilience. Our double-blade trimming knife stands out with its razor-sharp edge and impressive precision. The shaft, engineered from premium quality 45# seamless steel tube, is finely ground and electroplated to ensure smooth, effortless movement. Featuring a high-capacity middle cutter with adaptable trimming and cutting capabilities, this machine is a powerhouse of production versatility. The elastic double-blade trimming knife ensures a seamless trim while optimizing cost efficiencies.
- Embrace cutting-edge linear guide rail technology that guarantees stability and precision in the slotting phase. Our system features a ten-screw automatic adjustment coupled with synchronous electric adjustments for lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This innovative design ensures pinpoint control accuracy through an intuitive button and touchscreen interface.
Pre-pressing wheel and line pressing wheel - essential components for impeccable cardboard handling.
- Our upper and lower shafts are meticulously crafted from high-quality steel, quenched, tempered, and electroplated with dynamic and static balance to enhance durability. Four groups of advanced line pressing wheels are included to effectively prevent cardboard crushing, ensuring smooth and tidy line pressing. Additionally, the slotting section is equipped with pre-pressing wheels. After undergoing two rounds of pre-pressing and line pressing, the line shape achieves optimal resilience, minimizing cracking and ensuring a flawless, regular box structure.
- Effortlessly adjust the wire pressing wheel gap with a manual dial, offering a versatile adjustment range of 2-12mm. The gear features a backlash-free adjusting mechanism, guaranteeing seamless gear meshing and preserving transmission accuracy during adjustments.
Slotted phase adjusting mechanism - ensuring consistent and precise adjustments.
- Our planetary gear mechanism optimizes the slotting phase with PLC and electric digital input type 360-degree adjustments, allowing for seamless modifications, whether the equipment is in motion or at rest.
Die-cutting unit - a critical component for precise and efficient operations.
- Crafted from top-tier cast steel, the outer diameter of the knife plate roller is <¢486mm (including the knife template diameter <¢536mm). Each roller undergoes meticulous surface grinding, balance correction, uniform hole separation, and shaft electroplating, ensuring enhanced operational stability.
- With bolt holes of the die template set at 10M, an axial spacing of 100mm, and a radial circumference divided into 18 equal parts, the die cutter stands at a height of 25.4mm. The wooden template is carefully crafted to varying thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller) - ensuring smooth and effective operation.
1. Featuring a rubber pad roller diameter of less than ¢536mm and a rubber pad diameter of 554mm, the quick-change rubber pad excels in wear resistance and long-lasting performance. Made from premium cast steel, each roller is quenched, tempered, and dynamically and statically balanced with a finely ground surface, boosting running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller, complemented by a dependable air-lock fixed adjusting mechanism. The rubber roller includes a mechanical transverse 50mm traveling device, a speed difference compensation system, ensuring uniform wear across various knife positions to significantly extend the service life of the Youli rubber pad.
Grinding repair mechanism - pivotal for maintenance and longevity.
1. Utilize electric grinding technology for swift, efficient correction of rubber pads, significantly enhancing their lifespan.
Phase adjusting device - allowing for precise and adaptable settings.
1. The die-cutting phase is controlled through an advanced electric digital 360-degree adjustment, allowing for seamless adaptations during operation or halt of the equipment.
Drive gear - essential for smooth and noise-free operation.
- Our high-precision helical gear transmission is built from 20GrMnTi high-quality alloy steel. Post-quenching, tempering, high-frequency quenching, and gear grinding, the gears guarantee smooth operation, low noise, and remarkable longevity. With a hardness of HRC58-62, these gears ensure that the printing register accuracy remains consistent over time.
2. Our cutting-edge connection technology features a tensioning connecting sleeve keyless mechanism that expertly binds the shaft and the gear without gaps, even under high torque. Enjoy hassle-free installation and maintenance with guaranteed long-term transmission accuracy for perfect printing registration every time.
3. Elevate your machinery's performance with our state-of-the-art automatic spray lubrication system, utilizing a gear oil pump to meticulously maintain transmission precision and extend the service life of your gears.
Motor Part
- Harness the power of precision with our main motor, controlled by the renowned 'Dongli' frequency converter, ensuring smooth operations with minimal vibration and noise. Experience the excellence of the 'Taiwan Province Delta' frequency converter, offering low-speed rated torque output for ultra-quiet, stable performance.
- Our top-tier fans, including Zhongxin adsorption and dust removal fans, coupled with the Zhejiang DH phase motor and Taiwan Province Taibang ink homogenizing motor, deliver low-noise, stable power for an outstanding operational experience.
Bearing Part
1. The heart of our machine comprises premium imported 'NSK' main bearings, complemented by high-quality bearings from trusted domestic suppliers like Wahalo. With product accuracy levels of P6, P5, and P4, and vibration levels of Z1 or above, they ensure impeccable operational efficiency.
Electrical Components
1. Each unit features its own independent electronic control system, prioritizing safety and reliability. Our components, including relays, indicator lights, buttons, and contactors, are crafted from original Zhejiang Zhengtai electric appliances. Experience the flexibility, stability, and durability of Yadeke pneumatic solenoid valves and cylinders.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a leading authority in the manufacturing of high quality corrugated cardboard carton machines. With a prestigious right to import and export, our main offerings include: state-of-the-art 3-layer/5-layer/7-layer corrugated board production lines, fully integrated cardboard and carton production lines, cutting-edge intelligent digital printer machines, and automatic high definition high speed printing slotting die-cutting machines, and intelligent automatic high speed folder gluer machines, stitcher machines, and versatile gluer-stitcher combinations. Additionally, our portfolio features advanced roller paper cutter machines, precision cardboard flute laminating machines, sophisticated roller-to-roller film laminating machines, efficient partition assembler machines, and more. Every product we offer guarantees safety, stability, and superior performance. Holding over ten national patents, our products meet the rigorous standards of ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales service are not only efficient and reliable, but also offer tailored services, professional remote video guidance, and overseas technical support by expert engineers, available at your convenience 24/7.
Our global presence is robust, with exports reaching the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and an array of other nations. While we may not offer the lowest prices, our unwavering commitment is to deliver unparalleled quality. We believe in justifying the price once rather than apologizing for substandard quality forever. This distinguished stance provides us a distinct competitive edge in our industry.
Embracing global trade with honesty as our cornerstone, choosing us means choosing the world's most steadfast partner. Embark on a world-class journey from here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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