Step into the future of carton printing and die-cutting with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine-a marvel of cutting-edge innovation. Meticulously engineered for unparalleled precision and efficiency, this state-of-the-art machine is poised to take your production capabilities to new heights. Experience seamless operations and revel in superior output quality as this machine redefines high performance, combining exceptional speed with steadfast reliability. Elevate your production processes and discover the next generation of technology today.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes: multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in one streamlined operation. The cutting-edge technology employs adsorption for paper feeding, while the main machine's frequency converter and fan expertly manage start and stop functions, ensuring flawless synchronization. Equipped with a high-power dust removal fan, this machine effectively cleans the cardboard surface, prepping it for precision printing. The intuitive user interface, featuring both a main and side touch screen, is guided by an advanced PLC programming system, offering seamless human-machine interaction and optimizing control from feeding to output. To enhance operational safety and monitoring, the machine's front is fitted with paper output monitoring equipment, providing real-time insights into the paper output status during both start and stop phases, ensuring operator safety and machine efficiency. Each component features an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system for smooth operation, stunning print quality, and impeccable color registration. The transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, reaching a hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies high automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for pushing the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit embodies a fusion of innovation and precision, featuring the cutting-edge technology of Taiwan Province's leading edge. Crafted from premium bearing steel, the paper feeding wheel shaft promises not only unmatched durability but also a flawless performance that you can rely on.
- Our user-friendly control panel is a marvel of modern design, with a vivid 7-inch color touch screen that simplifies interaction with the entire machine. Effortlessly manage every aspect of operation in real-time, from feeding, printing, slotting, to die cutting. Monitor phases, machine speed, and counts while fine-tuning settings such as fan speeds and alignment. Enjoy the flexibility of dual operating systems that offer both manual and automated controls, providing precision and versatility to meet every operational need with ease.
- Experience smoother paper feeding, courtesy of the suction fan that adapts to different cardboard sizes with a motor controlled by a frequency converter. This not only optimizes power usage for cost-efficient operation but also elevates printing quality. Our robust dust removal fan, paired with multiple dust brushes, meticulously purifies cardboard surfaces, ensuring superior printing results.
- Immerse yourself in the excellence of our leading edge paper feeding system. The standard type caters to all corrugated shapes with unparalleled stability and precision. The vacuum negative pressure suction flat feeding ensures accuracy at high speeds, while the 'Soft Pressing' high matching type minimizes friction, preserving cardboard integrity and strength. This advanced system effortlessly handles even challenging materials like E-groove and lower quality cardboards, maximizing productivity and reducing operational delays.
- By utilizing the leading edge of the cardboard as a reference point, the machine minimizes discrepancies in cardboard length. As cardboard advances to the pulley, it maintains a synchronized velocity, ensuring a smooth transition without any speed variance that could compromise precision.
- Electric left-right stop gauges offer effortless adjustment, either synchronized or independent, adapting seamlessly to your needs. The cardboard dragging frame adjusts electrically for width adaptability, while the manually lifted front baffle combines steadfast reliability with intuitive operation.
- Innovatively designed, our unit's opening and closing are controlled by an electric machine with a built-in alarm system, enhancing safety and precision. The friction clutch transmission shaft and pneumatic interlocking device prevent accidents, while overload protection secures vital components, allowing for a swift resumption of production, mitigating any misalignment wastage.
- Constructed from premium seamless steel, the lower roller in our feeding system is finely ground and electroplated to enhance friction, ensuring flawless cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, alongside a quick-release design, offer convenient and rapid operation. Our two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, provides seamless manual control for precision at your fingertips.
Printing unit:
Printing plate roller
Crafted with ultimate precision, the printing plate roller flaunts a diameter of less than ¢524mm (including plate diameter under ¢536mm). Made from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction, making it perfect for high-speed printing. Ingenious reference lines on the shaft's horizontal and circumferential planes facilitate effortless plate hanging and alignment, while a ratchet-secured fixed plate winding shaft and plate hanging groove ensure swift plate changes. Offering a robust 12mm adjustment range, the axial distance between the printing plate roller and the left and right pulling displacement is easily modifiable, even during operation. The printing plate roller phase planetary gear masterfully guides the360°degree circumference adjustment with unparalleled finesse, demonstrating the 360° Our cutting-edge computerized control system orchestrates motor operation adjustments with unparalleled ease, regardless of whether the machine is running or paused. The intuitive touch screen provides real-time display and auto-adjustment of input sizes, bringing operational ease and precision to the forefront. A revolutionary automatic zeroing mechanism aligns the printing plate roller perfectly, equipped with a dedicated plate hanging position. With just a click, the equipment is deftly driven to the optimal position for plate hanging, significantly enhancing labor efficiency. Additionally, the incorporation of a conveniently placed pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, streamlining the process of plate changes and maintenance with remarkable fluidity.
Impression roller
- Crafted from high-quality, seamless steel pipe, the impression roller undergoes a meticulous process of fine engineering. Its dynamic and static balance corrections ensure steadfast and reliable operation. Embracing quenching, tempering, hot charging, dynamic and static balance, along with surface fine grinding and electroplating, the roller is designed to deliver unparalleled performance and longevity.
- Boasting a sophisticated backlash-free gear adjustment mechanism, the gear maintains impeccable meshing integrity during adjustments, ensuring transmission precision. With a user-friendly scale display, the manual micro-adjustment of the gap between the printing plate roller and the impression roller becomes seamless. Utilizing a 1:200 double-stage worm gear box for precision positioning adjustments offers an adjustable range of 0-12mm, setting a new standard for accuracy and precision.
Metal anilox roller
- The anilox roller cots feature an innovative cantilever structure, designed to simplify both installation and maintenance, with the flexibility to integrate a scraper system later. Produced by the prestigious 'Haili Roller' in Changzhou, Jiangsu Province, the roller is crafted from premium steel and processed with cutting-edge technology, providing unmatched durability, wear resistance, and corrosion resistance. It ensures superior ink control, with mesh numbers available from 200 to 280 lines/inch, tailored to meet the specific demands of your printed products.
- Ingeniously designed pneumatic pressing actions enhance the contact between the anilox roller and printing plate roller, with automatic lifting of the plate when the machine halts. Meanwhile, the electric ink uniforming system is activated to prevent ink from drying. Each printing unit's inking delay time is independently configurable, and the anilox roller features a one-way overrunning clutch which disconnects from the driving force, facilitating swift and convenient ink mixing or washing.
- For those seeking enhanced performance, the optional ceramic net roller is available (additional price applies). The steel pipe surface is elegantly enhanced with a ceramic coating, refined through grinding and laser engraving to ensure uniformly inked dots ranging from 200 to 400 lines/inch.
Rubber roller
- Crafted by the renowned 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are meticulously engineered from superior seamless steel pipes and undergo dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering unrivaled wear and corrosion resistance. Precision CNC grinders sculpt them to perfection, ensuring impeccable height and accuracy of the cots.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment, the roller ensures the most uniform ink application. Once adjusted, the system employs gravity-induced self-locking, and the rubber roller gracefully separates from the anilox roller after cleaning, preventing deformation and maintaining elasticity with supreme efficacy.
Scraper system
- Revolutionize your ink management with our state-of-the-art chamber fluid dynamics and ink sealing design. Our closed double scraper system is engineered for exceptional ink delivery while minimizing waste, courtesy of its automatic compensation feature that ensures the anilox roller and scraper remain perfectly aligned for optimal scraping. The system's anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Seamlessly designed for integration, our system allows for easy upgrades from outdated cots or single scraper systems. Fully enclosed, it is particularly suited for volatile solvent units, significantly enhancing environmental conditions and reducing solvent usage.
- Experience precision like never before with our meticulously engineered scraping angle and mechanical precision. The system ensures consistent scraper positioning post-replacement, delivering top-tier scraping results every time. The sealing system, equipped with an adjustable compensation feature, allows for continuous operation without shutdowns, maintaining a fully sealed ink delivery system. With an innovative sealing block design that affixes directly to the anilox roller's engraved surface, there's no need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber without the need for auxiliary tools, ensuring a seamless user experience.
Ink Supply System
- Our state-of-the-art ink supply system is a masterpiece in design, utilizing a one-way diaphragm type pneumatic pump. This innovative mechanism expertly recovers accumulated water, boosting filtration and circulation efficiency to new heights. For those who choose the optional scraper ink control, a double-acting diaphragm pump is included, reflecting our commitment to providing versatile solutions. Additionally, the system is fortified with an automatic sensing and detection capability that vigilantly monitors ink levels and promptly alerts operators to any anomalies. This is complemented by a sophisticated warning system and an alarm bell, ensuring that safety and functionality are never compromised.
- The ingenious transparent design of our ink supply pipe, along with a strategically high-mounted ink storage cup, provides a crystal-clear view of ink levels during the production process. Our cutting-edge circulating cleaning pipeline and ink roller are thoughtfully engineered to streamline operations, guaranteeing quick, effective cleaning and maintaining an unwaveringly stable ink supply. This ensures that productivity flows seamlessly, without interruption.
Phase Adjustment Mechanism
1. Experience the zenith of control with our printing plate roller phase adjustment, meticulously managed by a sophisticated frequency converter. Revel in the ease of 360-degree phase adjustments, which can be executed effortlessly whether the machine is in motion or at rest.
2. Our advanced frequency converter, coupled with precise motor speed management and encoder integration, is further enhanced by an intricately designed PLC programming system. This ensures phase adjustment precision is consistently maintained within an extraordinary tolerance of 0.2mm, epitomizing excellence in engineering.
Pneumatic Interlocking Brake Positioning Device
- Our breakthrough cylinder brake mechanism is engineered for unparalleled stability in machine operations. Whether separating the machine or adjusting the phase, it restricts rotation and steadfastly maintains the original gear position with unmatched precision, safeguarding the machine's integrity.
- Achieve seamless operation with each printing unit, featuring dual positive and negative inching controls for the main machine. This advanced system simplifies tasks such as plate erasing, hanging, and color registration-transforming these processes into exercises of efficiency and reducing labor intensity significantly.
Slotting Unit
Touch Screen Operation Control
Our slotting department revolutionizes electrical operations with an intuitive touch screen interface, seamlessly controlling the PLC programming automation system. Effortlessly input product dimensions ('length * width * height') according to the order specifications, and watch as the computer system autonomously positions the order with precision. The option for manual fine-tuning of the slotting position further enhances the customization potential, catering meticulously to customer specifications.
Immerse yourself in the pinnacle of efficiency with our sophisticated color man-machine interface. It offers menu storage capabilities and automatic shift distance compensation. The motor, driven by a high-performance frequency converter, oversees the motor transmission box from the esteemed Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The integration of an encoder with the PLC control box empowers high-profile cutter adjustments, enabling all four cutters to synchronize their distances, dramatically minimizing adjustment time and elevating work efficiency to new heights.
Explore our exceptional pre-pressing, line pressing, and slotting capabilities with a revolutionary six-axis, fully computer-controlled slotting part. It delivers unmatched precision and ease, redefining standards in the industry.
- Our innovative single-shaft, double-knife slotted structure, highlighted by an internal tooth design, excels in adjusting box heights while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for heightened safety and provides convenient positive and negative inching across the entire machine, ensuring operations are flexible, user-friendly, and consistently reliable.
- Crafted with meticulous precision, the standard grooving knife features a robust 7mm thickness, constructed from top-tier alloy steel. Following heat treatment, it exhibits exceptional hardness and resilience. The double-blade trimming knife is engineered for precision with a razor-sharp edge. The shaft, composed of the finest 45# seamless steel tube, is enhanced through grinding and electroplating, ensuring smooth and effortless movement. This machine boasts a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, showcasing remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming.
- By incorporating cutting-edge linear guide rail technology, this machine achieves unparalleled stability and precise slotting phase accuracy. It is equipped with a sophisticated ten-screw automatic adjustment system, which synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is masterfully controlled through advanced button and touch screen interfaces, ensuring precision that is second to none.
Pre-Pressing Wheel and Line Pressing Wheel
- Crafted with exceptional expertise, our Reliable Flexo Printing Machine boasts high-grade steel upper and lower shafts, meticulously quenched, tempered, and electroplated, ensuring both dynamic and static equilibrium. Featuring four innovative line pressing wheels, this machine excels in preventing cardboard damage, delivering seamless and impeccable line pressing. The enhanced slotting section, equipped with prepressing wheels, guarantees superior line shaping, reduces cracks, and maintains box integrity through dual prepressing and pressing.
- Effortlessly refine the wire pressing wheel's gap dial with a manual adjustable range of 2-12mm. Our advanced backlash-free mechanism ensures perfect gear meshing, providing flawless transmission precision.
Slotted Phase Adjusting Mechanism
- Harnessing a sophisticated planetary gear mechanism, our slotting phase is enriched with PLC and electric digital input for precision 360-degree adjustments. Seamlessly execute modifications whether the machinery is in motion or stationary, ensuring unmatched accuracy.
Die-Cutting Unit
- Our knife plate roller, with an outer diameter of <¢486mm and a knife template diameter of <¢536mm, is engineered from premium cast steel. Enhanced through surface grinding and balance correction, it offers exceptional operational steadiness, while electroplated shafts guarantee uniform hole separation.
- Engineered with precision, our die template features 10M bolt holes with a 100mm axial spacing and 18 evenly distributed radial parts. The die cutter's height is 25.4mm, with wooden templates measuring 16mm for three-layer and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. The rubber pad roller features a diameter less than ¢536mm and a rubber pad diameter of 554mm. With a quick-change design, it offers remarkable wear resistance and durability. Crafted from premium cast steel, it undergoes quenching, tempering, and superfine grinding for superior operational stability.
2. Electrically fine-tune the gap between the knife die roller and the rubber pad roller using a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device offers speed difference compensation, ensuring uniform wear across different knife positions, effectively prolonging the life of the Youli rubber pad.
Grinding Repair Mechanism
1. Our electric grinding mechanism enhances the rubber pad with swift and efficient corrections, significantly extending its operational lifespan.
Phase Adjusting Device
1. The die-cutting phase is equipped with an electric digital 360-degree adjustment feature, allowing for seamless modifications during equipment operation or stoppage.
Drive Gear
- Achieve flawless high-precision helical gear transmission with gears crafted from superior 20GrMnTi alloy steel, undergoing quenching and high-frequency treatment followed by gear grinding. Experience smooth operation, minimal noise, and enduring hardness of HRC58-62, ensuring consistent printing register precision with minimal wear.
2. Enjoy extraordinary performance with our advanced shaft and gear assembly, innovatively designed with a tensioning connecting sleeve for a keyless connection. This pioneering solution guarantees zero gaps, even during high-torque applications, ensuring easy installation and maintenance. Experience long-term transmission accuracy that promises impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system driven by a precision gear oil pump, ensuring unwavering transmission accuracy and safeguarding your machinery's longevity and peak performance.
Motor Part
- Experience the unmatched prowess of our main motor, precisely controlled by the esteemed 'Dongli' frequency converter. Revel in smooth operation with minimal vibration and noise, and with the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output for ultra-quiet and stable performance throughout.
- Our state-of-the-art machinery seamlessly integrates Zhongxin fans to masterfully perform both adsorption and dust removal tasks, ensuring optimal functionality. The phase motor, sourced from the esteemed Zhejiang DH, is renowned for its reliability, while the ink homogenizing process is powered by the acclaimed Taiwan Province Taibang motor. Together, they create a harmoniously balanced system that boasts remarkably low noise levels and unwaveringly stable power performance.
Bearing part
1. Our machine is equipped with the premium 'NSK' main bearings, offering unparalleled precision and unmatched durability. To enhance performance, we source auxiliary bearings from leading domestic manufacturers like Wahalo, ensuring our products consistently achieve precision levels at P6 P5 P4 standards and meet or exceed Z1 group vibration standards.
Electrical components
1. Each unit is fitted with a dedicated electronic control unit, ensuring maximum safety and reliability. Our relays, indicator lights, buttons, and contactors are powered by top-tier components from Zhejiang Zhengtai. The incorporation of Yadeke pneumatic components, including advanced solenoid valves and cylinders, guarantees a versatile, robust, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are dedicated to the art of crafting premium quality corrugated cardboard carton machinery. As proud holders of prestigious import and export rights, we offer an unrivaled selection of flagship products. Our state-of-the-art offerings include the 3-layer/5-layer/7-layer corrugated board production line, the highly robust cardboard production line, and the exceptionally efficient carton production line. We are also specialists in the realm of innovative intelligent digital printer machines and the fully automatic high-performance systems.definition high-performance solutions.speed printing slotting die cutting machine, along with the cutting-edge intelligent automatic high-speed solutions.Our expansive portfolio features the high-speed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Not only that, but we also excel in precision-engineered machines like the roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Each product under our banner is synonymous with safety, stability, and exceptional performance, boasting over ten national patents. All products comply with the rigorous ISO9001 quality management system and are CE EU certified. We offer unparalleled pre-sales and after-sales services, ensuring efficiency and reliability, with bespoke solutions and expert remote video guidance readily available.sales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available around-the-clock to render assistance whenever needed.
Driven by a global vision, our exceptional products have made their mark in international markets, being proudly exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other countries, thus spreading unparalleled quality across the world. While our prices may not be the lowest, we guarantee unmatched quality, a commitment that prevents future apologies for quality discrepancies. This strategy secures our formidable edge in the competitive market landscape.
We uphold global trade with integrity as our guiding principle. By partnering with us, you discover a trustworthy ally in worldwide commerce. Embark on a world-class journey with us and experience excellence from the very beginning.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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