Experience unmatched efficiency and precision with our High Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art equipment is engineered to revolutionize your production line by seamlessly integrating high-speed operations with superior quality output. Elevate your manufacturing capabilities and optimize your throughput with cutting-edge technology designed for excellence.
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Product Description
Introducing our Best Selling High Speed Corrugated Cardboard Printer Machine - an epitome of precision engineering and advanced technology to elevate your production capabilities. This innovative equipment effortlessly performs multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, punching, and more in one seamless operation. The cutting-edge design features a leading-edge paper feeding system utilizing advanced adsorption techniques. The main machine and fan are seamlessly controlled by a state-of-the-art frequency converter, ensuring smooth start and stop functions. Equipped with a powerful dust removal fan, this machine guarantees a pristine cardboard surface for flawless printing. Our intuitive human-machine interface, powered by a sophisticated PLC programming system, empowers you to manage every operation phase, from paper feeding to final output with unparalleled accuracy. A strategic paper output monitoring system provides real-time oversight, ensuring safety during machine adjustments and operation. The machine is equipped with electric opening/closing systems, pneumatic locking and plate lifting mechanisms, along with an automated ink mixing and shortage alarm system, guaranteeing a streamlined operation. Achieve impeccable printing patterns and precise color registration every time. Every transmission shaft undergoes rigorous dynamic and static balance treatment, while gears are crafted with a specialized precision technique for optimal durability. With gears carburized and ground to a hardness level of HRC52-58 and a precision grade of 6, you're assured of longevity and performance. The gears are enveloped in a spray-circulated lubrication system, complete with a transparent oil display window for continuous monitoring. The robust keyless connection ring between gear and transmission shaft ensures unwavering reliability. Embrace this high level of automation, user-friendly design, and maintenance ease. Experience exquisite printing, perfect color fidelity, and unparalleled production efficiency - a true testament to cutting-edge innovation in cardboard printing.
Product Parameters
Feeding unit:
- Experience cutting-edge innovation with our paper feeding system, which employs the most advanced paper feeding technology from Taiwan Province. The wheel shaft is crafted from durable bearing steel, ensuring longevity and precision.
- Our state-of-the-art control panel features a 7-inch color touch screen, offering a seamless man-machine interface. It facilitates comprehensive communication operations across the paper feeding, printing, slotting, and die-cutting sections. Monitor and control current phase operations, machine speed, counting, and settings like fan speed adjustments. Enjoy the flexibility of dual operating systems, with options for both manual electric control and man-machine dialogue, ensuring fast, safe, and straightforward operations.
- Optimize your production efficiency with our suction fan-assisted paper feeding. Customize air volume per section to match the cardboard size, powered by an energy-efficient frequency converter controllable motor. Our dust removal fan, featuring a robust frequency converter motor and multiple brushes, effectively eliminates surface impurities, enhancing print quality while minimizing energy costs.
- Our leading-edge paper feeding system is meticulously designed for versatility and precision. The standard type (see Figure -1) excels with various corrugated shapes and ensures high accuracy. For enhanced protection, our optional 'Soft pressing' high-matching type (see Figure -2) reduces friction and maintains corrugated integrity, ideal for delicate E-groove and lower quality cardboard. This ensures smooth transmission and reduced congestion, optimizing both time and material efficiency.
- Utilizing the cardboard's leading edge as a reference point significantly minimizes errors linked to cardboard length discrepancies. By aligning the cardboard speed with that of the pulley, we guarantee unmatched accuracy in handover, regardless of speed variations.
- Our cardboard stop gauges offer electric adjustment for precise spacing. With independent control options and an electric front-back adjustment for the dragging frame, it accommodates varying cardboard widths effortlessly. The manual synchronous lift for the front baffle combines simplicity with reliability, streamlining operations.
- Safety and precision are paramount with our electric control machine, featuring an alarm system during opening and closing. The friction clutch on the transmission shaft prevents machine damage from misoperation. Our pneumatic interlocking device ensures firm locking, accurate gear meshing post-separation, and grouping, thus preventing cardboard waste from printing misalignment.
- Crafted from high-quality seamless steel, the lower roller of our paper feeding system is finely ground and electroplated to enhance friction. Our innovative dual-layer rubber feed rollers boast an elastic inner layer and a wear-resistant outer layer, ensuring durability. The quick-release mechanism facilitates rapid adjustments, while the two-stage worm gear mechanism allows manual pressure adjustments, displayed clearly for precise control.
Printing unit:
Printing plate roller
The diameter of the printing plate roller is less than ¢524mm, including the plate diameter of less than ¢536mm. Crafted from high-quality steel, it boasts a surface of fine grinding and hard chromium plating, ensuring a dynamic balance for smooth, high-speed printing. The roller's axial and circumferential directions feature engraved reference lines for convenient plate hanging and alignment. The ratchet-fixed plate winding shaft includes a plate hanging groove, facilitating quick plate changes. The axial distance from the printing plate roller allows for a left-right plate pulling displacement of 6mm, which is electrically adjustable. With an effective range of 12mm, the printing plate can be corrected both during operation and when stopped. The roller phase planetary gear enables precise360°degree adjustment of the circumference with 360° degree computer-controlled motor operation adjustment, allowing smooth operations both when the machine is running or stopped. The touch screen effortlessly displays the adjustment amount, offering automatic adjustment post size input. An automatic zeroing device for the printing plate roller comes with a pre-installed plate hanging position feature. By simply clicking the plate hanging position button, the equipment automatically navigates to the optimal position for plate hanging, significantly boosting labor efficiency. The pedal switch offers ease in rotating the printing plate cylinder forward and backward for convenient plate changing and wiping.
Impression roller
- Meticulously crafted from high-quality seamless steel pipe, this roller maintains a dynamic and static balance for smooth and stable operation. It undergoes quenching, tempering, and hot charging, followed by a dynamic and static balance process, fine grinding, and electroplating for enhanced durability.
- The gear utilizes an innovative backlash-free adjustment mechanism that preserves gear meshing precision, ensuring uncompromised transmission accuracy. A manual micro-adjustment mechanism allows fine-tuning the gap between the printing plate roller and the impression roller, with a scale display for ease of use. A 1:200 double-stage worm gear box facilitates precise positioning adjustments with an adjustable distance of 0-12mm.
Metal anilox roller
- The anilox roller cots, featuring a state-of-the-art cantilever structure, simplify installation and maintenance. A scraper system can be seamlessly integrated later. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, the roller is made with superior steel and advanced processing techniques, promising longevity, wear and corrosion resistance, and remarkable ink control. The honeycomb mesh offers mesh numbers ranging from 200, 220, 250, to 280 lines/inch, customizable per the printed product's requirements.
- The anilox roller and printing plate roller feature a touch plate adjustment using pneumatic pressing action to automatically lift the plate when the machine stops, triggering electric uniform ink to prevent ink drying. The paper feeding start/stop times each printing unit's inking delay individually. Featuring a one-way overrunning clutch, the anilox roller easily disengages from the driving force for convenient and faster ink mixing or washing.
- A ceramic net roller is available (with an additional price increase), where the steel pipe's surface is enveloped in ceramic. Post grinding and laser engraving, the roller ensures uniform inking with dot densities of 200-400 lines/inch, providing customizable options.
Rubber roller
- The cots, crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, use high-quality seamless steel tubes refined through dynamic and static balance treatment. The outer layer is composed of top-grade Ding Qing rubber, known for its wear and corrosion resistance, and precision CNC grinders ensure the cots' middle height and accuracy.
- Employing a 1:200 double-stage worm gear enables fine clearance adjustment, ensuring even ink application. Post adjustment, gravity-based self-locking separates the rubber roller and anilox roller after cleaning, preserving rubber integrity and elasticity.
Scraper system
- Experience the pinnacle of ink delivery efficiency with our advanced closed double scraper system, designed with innovative chamber fluid dynamics and ink sealing to optimize ink savings. The pneumatic cylinder facilitates effortless adjustment and locking, while automatically compensating for scraper wear, ensuring the anilox roller and scraper are perfectly aligned for optimal scraping results. The inner chamber's anti-corrosion and anti-sticking coating streamlines ink transfer and simplifies cleaning processes. Our comprehensive installation design allows easy replacement of outdated cots or single scraper systems. Fully enclosed for maximum effectiveness, this system is ideal for volatile solvent units, conserving solvents and enhancing the working environment.
- Achieve precise scraping with our state-of-the-art mechanical precision and accurate scraping angle. Our system keeps the scraper position consistent after replacement, guaranteeing superior scraping performance. The adjustable sealing system with compensation requires no shutdown, ensuring complete sealing of the ink delivery system. The sealing block can effortlessly attach to the engraved surface of the anilox roller, eliminating the need for smooth, engraved bands at both roller ends. Enjoy hassle-free assembly and disassembly of the closed chamber without the need for additional tools.
Efficient Ink Supply System
- Our ink pump, a one-way diaphragm-type pneumatic pump, ingeniously recovers accumulated water in the pump and pipe with a robust filter and ink circulation system. (A double-acting diaphragm pump is available for optional scraper ink control system use.) Featuring an automatic sensing and detecting ink quantity system, it monitors the ink and wash levels, offering abnormal alarms with warning and alert sounds.
- The transparent ink supply pipe and elevated transparent ink storage cup provide a clear view of the ink supply status during production. Enjoy effortless cleaning with our circulating cleaning pipeline and ink roller, ensuring stability and convenience in operation and maintenance.
Advanced Phase Adjustment Mechanism
1. Master the phase of the printing plate roller with our frequency converter control, effortlessly applying 360-degree phase adjustment in both running and halted states.
2. The motor speed is finely tuned through frequency converter control, working in harmony with the encoder and PLC programming system. Adjusted values automatically modulate motor speed, achieving impressive phase adjustment precision within 0.2mm.
Innovative Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism acts when the machine separates or the phase is adjusted, effectively limiting rotation and maintaining the original gear position with pinpoint accuracy.
- Each printing unit is outfitted with intuitive positive and negative inching control of the main machine, markedly simplifying plate erasing, plate hanging, and color registration tasks, saving time and effort.
High-Precision Slotting Unit
State-of-the-Art Touch Screen Operation Control
The slotting department's electrical operations are seamlessly managed via a touch screen, interfacing with a PLC programming automation system. Input paper product dimensions ("length * width * height") per order for automated computer system arrangement, allowing manual fine-tuning to match customer specifications.
Our color human-machine interface simplifies operations with menu storage, automatic shift distance compensation, and correction. The motor transmission box from Taiwan Province Delta is controlled via frequency converter, enabling rapid, stable, and precise lateral cutter head displacement. Experience streamlined cutter adjustment with our synchronized four-cutter system, coordinated by the PLC control box, significantly enhancing work efficiency.
Preeminent Pre-pressing, Line Pressing, and Slotting: Six-axis, Fully Computer-Controlled Slotting Part
- Incorporating a single-shaft, double-knife slotted design, this system utilizes an internal tooth structure for box height, effectively minimizing lubricating oil contamination. Equipped with an emergency stop device for safety and offering positive and negative inching for full machine control, it assures user-friendly and flexible operation.
- Our masterpiece, the Best Selling High Speed Corrugated Cardboard Printer Machine, redefines precision with its 7mm standard thickness grooving knife, forged from superior alloy steel. Post heat-treatment, this knife boasts remarkable hardness and toughness. The double-blade trimming knife, with its razor-sharp edge, ensures unparalleled precision. Crafted from premium 45# seamless steel tube, its shaft undergoes meticulous grinding and electroplating for smooth, effortless operation. The machine's large displacement mechanism enhances adaptability, while the elastic double-blade trimming knife guarantees sleek trims and cost-effectiveness.
- Revolutionizing accuracy, this cutting-edge machine embraces linear guide rail technology to maintain unmatched stability and precision in slotting phases. The ten-screw automatic adjustment system offers synchronized electric adjustments for the left and right lateral movements of pre-pressing and line pressing wheels, as well as the slotting cutter seat. With user-friendly control via button and touch screen, precision is at your fingertips, ensuring flawless results every time.
Pre-pressing wheel and line pressing wheel
- Engineered with excellence, the upper and lower shafts feature high-quality steel, expertly quenched, tempered, and electroplated for dynamic and static precision. Equipped with four sets of innovative line pressing wheels, our machine ensures that cardboard remains intact with immaculate line pressing. The slotting component includes a prepressing wheel set, offering dual prepressing and pressing lines that enhance line quality, minimize cracking, and maintain box shape.
- Effortlessly fine-tune with our manual gap dial adjustment for the wire pressing wheel, ranging from 2-12mm. Our backlash-free adjusting mechanism preserves gear meshing integrity during adjustments, assuring transmission precision and effectiveness.
Slotted phase adjusting mechanism
- With a state-of-the-art planetary gear mechanism, the slotting phase adjusts using PLC and electric digital input for a seamless 360-degree adjustment. This innovation allows for fine-tuning even during operation or machine downtime.
Die-cutting unit
- The robust knife plate roller boasts an outer diameter of < ¢486mm (including the knife template < ¢536mm), crafted from premium cast steel. Its surface grinding, balance correction, and uniform hole separation elevate operational stability, with shaft electroplating enhancing durability.
- Designed for precision, the die template bolt holes are 10M with an axial spacing of 100mm and a radial circumference divided into 18 equal sections. The die cutter height stands at 25.4mm, with wooden template thickness at 16mm (for three-layer cardboard) and 13mm (for five-layer cardboard), catering to various needs.
Rubber roller (upper roller)
1. Our rubber pad roller, with a diameter less than ¢536mm and rubber pad diameter of 554mm, is engineered for quick changes. Featuring superior wear resistance and extended life, it uses high-grade cast steel, quenching and dynamic balancing, with surface fine grinding to boost operational stability.
2. Utilizing an electric adjustment mechanism, the gap between the knife die roller and the rubber pad roller is highly stable and reliable, thanks to the air-lock fixed mechanism. The mechanical transverse 50mm traveling device and speed difference compensation system ensure each knife's uniform wear, extending the life of the Youli rubber pad.
Grinding repair mechanism
1. Experience rapid and efficient corrections with our electric grinding rubber pad, designed to significantly extend the rubber pad's lifespan, ensuring durability and performance.
Phase adjusting device
1. The die-cutting phase is distinctly adjustable via electric digital 360, offering seamless operation and stop adjustments for ultimate precision and ease.
Drive gear
- Harness the power of high-precision helical gear transmission, crafted from 20GrMnTi premium alloy steel. Our gears, subjected to quenching, high-frequency treatment, and grinding, ensure smooth operation with minimal noise. Boasting hardness between HRC58-62, these gears promise long-lasting life with negligible wear, preserving printing register accuracy over time.
2. Experience the unrivaled precision and ease of maintenance with our innovative tensioning connecting sleeve keyless connection, which seamlessly links the shaft and gear. This design ensures zero gaps even under high torque, providing unparalleled installation convenience and maintaining superior long-term transmission accuracy. Trust in our system to deliver impeccable printing registration every time.
3. Our cutting-edge gear lubrication system utilizes an automated spray lubrication system powered by a gear oil pump, ensuring exceptional transmission precision and extending the service life of the machine. Experience the pinnacle of efficiency and reliability in every print operation.
Motor part
- Harness the smoothness and stability of the "Dongli" frequency converter controlled main motor, expertly designed to minimize vibration and noise. Coupled with the "Taiwan Province Delta" frequency converter, enjoy ultra-quiet, stable operation with impressive low-speed rated torque output, elevating your printing experience to new heights.
- Employ the efficient and powerful Zhongxin fans for both adsorption and dust removal, complemented by the Zhejiang DH phase motor and Taiwan Province Taibang ink homogenizing motor. Each component exemplifies low noise and stable power, offering a seamless, consistent performance that enhances operational efficiency.
Bearing part
1. The entire machine is equipped with premium "NSK" imported bearings, supplemented by renowned domestic bearings from Wahalo, sourced directly through our agency. These bearings boast product accuracies of P6, P5, and P4, and maintain a vibration level of Z1 group or better, ensuring a superior, reliable performance.
Electrical components
1. Each unit is equipped with an independent electronic control unit, ensuring a high level of safety and reliability. The electrical components such as relays, indicator lights, buttons, and contactors are crafted by Zhejiang Zhengtai, guaranteeing authenticity and dependability. Yadeke pneumatic components, including the solenoid valve and cylinder, deliver flexible, stable, and enduring performance, setting a new standard in operational excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of expertise in the manufacturing of high-quality corrugated cardboard carton machines. As a distinguished professional manufacturer, we are proud to hold both import and export rights, ensuring seamless global transactions. Our primary offerings include comprehensive 3-layer, 5-layer, and 7-layer corrugated board production lines, state-of-the-art cardboard production lines, and innovative carton production lines. We also specialize in intelligent digital printer machines and advanced automatic high-speed printing slotting die-cutting machines. Our precision-driven, high-definition products are designed to meet the exacting demands of modern packaging solutions. The intelligent automatic high-speed printing slotting die-cutting machine exemplifies our commitment to innovation and efficiency in production processes. Our extensive product range includes high-speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, and highly efficient cardboard flute laminating machines. Additionally, we offer roller-to-roller film laminating machines and partition assembler machines that are safe, reliable, and superior in performance. We have been recognized with over ten national patents and our commitment to excellence is validated by the ISO9001 quality management system certification and the CE EU certification. Our pre-sales and after-sales service are unparalleled, providing reliable support and tailored solutions. Our service excellence is reinforced by efficient, customized offerings, professional remote video guidance, and24/7 overseas technical support from our skilled engineers, ensuring you receive the best possible assistance at any time.
Our global reach is expansive, with our products being exported to a multitude of countries including the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more. While we may not promise the lowest prices, we guarantee the highest quality. We believe in explaining our prices upfront, rather than apologizing for quality later. This commitment to excellence gives us a definitive edge in the highly competitive industry.
In global trade, integrity is paramount. By choosing us, you select the most trustworthy partner worldwide. Embark on your journey to world-class excellence with us, and let us set sail together.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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