Experience the pinnacle of efficiency and precision with our High Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art machinery seamlessly combines high-speed operation with unparalleled accuracy, ensuring that your production lines operate at maximum productivity and minimal wastage. Perfectly suited for businesses aiming to elevate their carton box solutions, this machine is the epitome of advanced engineering designed to meet all your custom packaging needs. Elevate your production capabilities today with our cutting-edge technology.
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Product Description
This state-of-the-art equipment revolutionizes carton box production, completing multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, punching, and more in a single pass. Utilizing advanced technology, the leading edge feeds paper seamlessly through adsorption, while the main machine and fan's frequency converter ensure smooth start and stop functions. A high-power dust removal fan guarantees a pristine cardboard surface. The intuitive PLC programming system, accessible via the main and side touch screens, allows for effortless control over all operations, including paper feeding, operating, and discharging, ensuring impeccable printing accuracy. To enhance safety, paper output monitoring equipment is strategically placed at the front of the machine, allowing real-time observation during machine adjustments and start-ups. The machine's precision is supported by an electric opening and closing system, pneumatic locking, plate lifting, and an innovative automatic ink mixing system, complete with an ink shortage alarm. Each component is meticulously engineered, with dynamic and static balance-treated transmission shafts and specially processed gears achieving a hardiness level of HRC52-58, accuracy of grade 6, and lubricated by a spray circulating system, visible through a convenient oil display window. The keyless connection ring secures the gear to the transmission shaft, ensuring stability and reliability. This machine epitomizes high automation, ease of use and maintenance, delivering precise color registration, stunning printing patterns, and exceptional production efficiency for the discerning manufacturer.
Product Parameters
Feeding unit:
- Our sophisticated paper feeding mechanism utilizes the cutting-edge Taiwan Province leading edge technology. Crafted from durable bearing steel, the paper feeding wheel shaft ensures exceptional performance and reliability.
- Equipped with a user-friendly 7-inch color touch screen and an intuitive man-machine interface, the control panel seamlessly integrates the operations of the paper feeding, printing, slotting, and die-cutting sections. Effortlessly manage and monitor current phase operations, speed, counting, stops, and system settings such as fan speed adjustments and alignments. Our dual operating systems offer both man-machine dialogue and manual electric control, ensuring rapid, safe, and straightforward adjustments.
- A sophisticated suction fan aids in paper feeding, with adjustable air volume tailored to cardboard size. Our frequency converter-controlled motor optimizes power consumption, cutting costs. The robust dust removal fan, equipped with multiple brushes, efficiently clears impurities, enhancing print quality.
- Our leading-edge paper feeding comes in two premier types. The standard model (see Figure -1) suits a variety of corrugated shapes with stable system performance and precise paper feeding. For enhanced operation, the optional 'Soft Pressing' high-matching model (see Figure -2) minimizes friction and preserves the cardboard's corrugated strength, facilitating smooth and congestion-free transport. This model reduces paper production time and manages E-groove, thin, curved, and lower quality cardboard with ease.
- By using the leading edge of the cardboard as a positioning benchmark, we significantly diminish the impact of cardboard length errors. When the cardboard reaches the pulley, its speed matches seamlessly, ensuring handover accuracy remains unaffected by any speed variations.
- The cardboard's left and right stop gauges adjust electrically for precision, allowing either synchronized or independent operation. Our electric front-back adjustable dragging frame accommodates various cardboard widths. With a manually synchronized front baffle, operation becomes remarkably simple, reliable, and efficient.
- Unit opening and closing are managed via an electric control machine with a continuous alarm, ensuring safety with one-button positioning. The transmission shaft, equipped with a friction clutch, prevents damage from operator errors. A pneumatic interlocking device guarantees firm, precise locking, while an overload protection device secures the unit split transmission shaft, safeguarding against damage and ensuring flawless production even after separation, preventing waste due to misprints.
- The lower roller of the paper feeding roller, crafted from premium seamless steel pipe, is finely finished and electroplated to boost friction. The dual-layered rubber feed roller combines a 28-degree inner layer for elasticity and a 45-degree outer layer for wear resistance. A quick-release structure enhances convenience, while the two-stage worm gear mechanism allows precise manual pressure adjustment with clear dial indicators.
Printing unit:
Printing plate roller
The printing plate roller, an essential component of our Top Quality Corrugated Machinery, boasts a diameter of < ¢524mm (including plate diameter < ¢536mm). It's crafted from premium-grade steel, finely ground, and coated with a hard chromium layer for enhanced durability. It features dynamic balance correction, ensuring smooth operations at high speeds. With its horizontal and circumferential shaft directions, the roller allows easy engraving of reference lines for effortless plate hanging and alignment. The ratchet-fixed plate winding shaft includes a convenient plate hanging groove for swift plate changes. The roller's axial distance and left-right displacement can be adjusted electrically by 6mm, offering a total effective adjustment range of 12mm, allowing for precise corrections even during operation. The phase planetary gear of the printing plate roller offers impeccable360°degree circumference adjustments, finely tuned to perfection, and the 360° degree computer control system manages motor operation adjustments seamlessly, whether the machine is running or stopped. Our intuitive touch screen displays the precise adjustment, automatically correcting input sizes. An automatic zeroing feature for the printing plate roller further enhances user efficiency. By selecting the plate hanging position button, the system promptly moves to the optimal position for plate hanging, significantly boosting labor productivity. The installation of a pedal switch allows the printing plate cylinder to rotate forwards and backwards, facilitating quick and easy plate changes and cleaning.
Impression roller
- Our impression roller, engineered with seamless high-quality steel pipe, undergoes fine processing and dynamic-static balance correction for steady performance. It's been quenched, tempered, hot charged, and finely ground, followed by electroplating to ensure longevity and precision.
- The gear system incorporates an innovative backlash-free adjustment mechanism, maintaining perfect gear meshing for superior transmission accuracy. Manual micro-adjustments between the printing plate roller and impression roller are displayed on a scale, using a 1:200 double-stage worm gear box to adjust positioning over 0-12mm.
Metal anilox roller
- Our state-of-the-art anilox roller cots, featuring a sophisticated cantilever structure, simplify installation and maintenance. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted from high-quality steel using advanced technology, promising a long service life with excellent wear and corrosion resistance, and superior ink control. Choose from mesh numbers 200, 220, 250, or 280 lines/inch based on your printing needs.
- With pneumatic pressing action, the anilox roller and printing plate roller engage in touch plate adjustment, automatically lifting the plate when the machine stops, and activating electric ink uniformity to prevent drying. Each printing unit's inking delay can be individually set with paper feed stop/start. A one-way overrunning clutch in the anilox roller disconnects it from the driving force, streamlining ink mixing and washing processes.
- Opt for our ceramic net roller for an additional cost. The steel pipe surface, coated with ceramic, undergoes grinding and laser engraving for uniform dot inking from 200-400 lines/inch, tailored to your requirements.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots are built from premium seamless steel tubes, refined through dynamic-static balance treatments. The outer surface features high-quality Ding Qing rubber, resistant to wear and corrosion. Precision CNC grinding ensures the cots maintain their middle height and precision.
- The system employs a 1:200 double-stage worm gear for fine clearance adjustments, achieving even ink application. Post-adjustment, gravity locks the system automatically, and the rubber and anilox rollers disengage after cleaning to preserve rubber elasticity.
Scraper system
- Experience cutting-edge innovation with our advanced chamber fluid dynamics and ink sealing design within the closed double scraper system. This technology ensures an optimal ink delivery effect while conserving ink usage. The pneumatic cylinder, adjustable and lockable, automatically compensates for scraper wear, ensuring a seamless fit between the anilox roller and the scraper for the ultimate scraping precision. Our inner chamber features anti-corrosion and anti-sticking coatings, simplifying ink transfer and cleaning. Designed for versatility, our system can replace outdated cots or single scraper systems with ease. Fully enclosed for the true essence of efficiency, it is perfect for volatile solvent units, optimizing solvent use and enhancing the work environment.
- Our system promises unparalleled accuracy with a precision scraping angle and mechanical stability. Even after a scraper change, maintain a consistent position to ensure optimal scraping results. The innovative sealing system, featuring compensation adjustments, operates without shutdown, guaranteeing a fully sealed ink delivery system. The adjustable sealing block aligns directly with the engraved surface of the anilox roller, eliminating the need for smoothing bands. Experience effortless assembly and disassembly of the closed chamber, all without auxiliary tools.
Advanced Ink Supply System
- Our ink pump, a one-way diaphragm type pneumatic marvel, efficiently recovers accumulated water in both pump and pipes, supported by a robust filter and ink circulation system. For those utilizing the scraper ink control system, a double-acting diaphragm pump is available. Benefit from our automatic sensing and detection system that monitors ink quantity, complete with an alert and alarm bell for wash abnormalities.
- Featuring a transparent ink supply pipe and a high-mounted transparent ink storage cup, our system offers an intuitive view of ink supply status during production. Enjoy straightforward operation and cleaning with our circulating cleaning pipeline and ink roller, ensuring a stable and consistent ink supply.
Precision Phase Adjustment Mechanism
1. Harness the power of technology with a frequency converter-controlled phase adjustment mechanism for the printing plate roller, offering 360-degree adjustment capabilities in both operational and stationary states.
2. Seamlessly control motor speed with our frequency converter, encoder, and PLC programming system, ensuring phase adjustment precision within 0.2mm, adapting automatically to your specified values.
Innovative Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism is engineered for precision. It restricts machine rotation, maintaining the original gear position fixed point when the machine is separated or the phase is adjusted.
- Each printing unit incorporates intuitive positive and negative inching control for the main machine. This design simplifies operations such as plate erasing, hanging, and color registration, significantly reducing labor effort.
Technologically Advanced Slotting Unit
User-Friendly Touch Screen Operation Control
The slotting department's electrical operation is streamlined through touch screen control of the PLC programming automation system. Enter product dimensions such as 'length * width * height' per order, then let the computer system autonomously organize slots with a single button, allowing manual fine adjustments to meet customer specifications.
Our color man-machine interface boasts menu storage, automatic compensation, and shift distance corrections. The motor, managed by a Taiwan Province Delta frequency converter, ensures swift, stable, and precise lateral cutter head movement. With encoder and PLC control, the high-profile cutter adjusts synchronously, conserving adjustment time and boosting work efficiency.
Revolutionary Pre-pressing, Line Pressing and Slotting Six-axis System with Full Computer Control
- Adopt a single-shaft double-knife slotted structure with an internal tooth design for box height, minimizing lubricating oil contamination of cartons. The slotting unit encompasses an emergency stop device for safety, alongside the whole machine's positive and negative inching for flexible, convenient operation.
- Experience the unmatched efficiency of our grooving knife, featuring a standard thickness of 7mm and crafted from premium alloy steel. After thorough heat treatment, it boasts superb hardness and resilience, ensuring precision performance. The dual-blade trimming knife offers a razor-sharp edge and unparalleled accuracy. Our high-quality 45# seamless steel shaft is meticulously ground and electroplated for smooth operation. Thanks to the robust displacement mechanism of the middle cutter and the cutting device, our machine adapts seamlessly to various production demands. The elastic double-blade trimming knife ensures a sleek trim while optimizing cost efficiency.
- Embrace the precision and stability of our state-of-the-art linear guide rail technology, which guarantees flawless slotting phase accuracy. The ten-screw automatic system seamlessly synchronizes the electric adjustments of the pre-pressing wheel, line pressing wheel, and slotting cutter seat's lateral movement, all controlled with precision through intuitive buttons and a touch screen interface.
Pre-pressing Wheel and Line Pressing Wheel
- Our upper and lower shafts are crafted from premium-grade steel, featuring a quenched and tempered finish with dynamic and static balance electroplating. The innovative four-group line pressing wheels effectively prevent cardboard damage, delivering smooth and tidy line pressing. Enhanced with a set of pre-pressing wheels, our slotting part conducts dual pre-pressing and pressing operations, ensuring impeccable line shapes that resist cracking and maintain box uniformity.
- Effortlessly adjust the wire pressing wheel's gap with our manual dial feature, offering a versatile range of 2-12mm. The gear's unique backlash-free mechanism ensures precise transmission accuracy without compromising gear meshing during adjustments.
Slotted Phase Adjusting Mechanism
- Discover the advanced planetary gear mechanism in our slotting phase, featuring a PLC and electric digital input system for seamless 360-degree adjustments, whether the equipment is in motion or at rest.
Die-cutting Unit
- Our knife plate roller boasts an outer diameter of < ¢486mm, with a knife template diameter of < ¢536mm. Crafted from premium cast steel, it undergoes thorough surface grinding and balance correction for enhanced operational stability and shaft electroplating for uniform distribution.
- The die template's bolt holes feature 10M specifications, with an axial spacing of 100mm and radial circumference divided into 18 equal sections. The die cutter stands at a height of 25.4mm, with wooden templates measuring 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. The rubber pad roller diameter is less than ¢536mm, with the rubber pad itself measuring 554mm. Benefit from a rapid-change rubber pad designed for wear resistance and extended lifespan. Fabricated from high-quality cast steel, it undergoes quenching, tempering, dynamic and static balancing, and fine surface grinding to enhance running stability.
2. The gap adjustment between the knife die roller and rubber pad roller is electrically controlled, with a steadfast air-lock fixed mechanism ensuring stability. The rubber roller's mechanical transverse 50mm travel device, paired with a speed difference compensation system, ensures uniform wear across each knife, significantly prolonging the Youli rubber pad's service life.
Grinding Repair Mechanism
1. Featuring an electric grinding rubber pad system, our mechanism enables rapid and efficient corrections, significantly enhancing the rubber pad's durability.
Phase Adjusting Device
1. Our die-cutting phase is adjustable via an electric digital 360-degree system, offering the flexibility to modify settings whether the equipment is active or stationary.
Drive Gear
- Our drive gear boasts high-precision helical gear transmission, utilizing 20GrMnTi high-quality alloy steel. Post quenching, tempering, high-frequency quenching, and gear grinding, this gear ensures smooth, whisper-quiet operation. With a hardness rating of HRC58-62, it promises a long service life with minimal wear, maintaining printing register accuracy over time.
2. Experience seamless operations with our advanced shaft and gear technology. The tensioning connecting sleeve ensures a keyless connection, eliminating gaps even during high-torque applications. Enjoy hassle-free installation and maintenance, alongside superior long-term transmission accuracy. Our commitment to precision guarantees impeccable printing registration every time.
3. Our gear systems are equipped with an innovative automatic spray lubrication system, powered by a state-of-the-art gear oil pump. This cutting-edge technology ensures not only impeccable transmission accuracy but also significantly extends the service life, providing you with a dependable and long-lasting solution.
Motor part
- Harness the power of precision with the "Dongli" frequency converter-controlled main motor. Delivering smooth operations with minimal vibration and noise, it combines with the renowned "Taiwan Province Delta" frequency converter. Enjoy ultra-quiet, stable performance and reliable low-speed rated torque output for all your demanding tasks.
- Our state-of-the-art fan systems feature Zhongxin fans for both adsorption and dust removal tasks. Paired with the Zhejiang DH phase motor and the Taiwan Province Taibang ink homogenizing motor, these components ensure low noise and stable power, enhancing your operational efficiency.
Bearing part
1. We spare no effort in ensuring excellence, with our primary machine bearings sourced from the prestigious "NSK" brand. Complemented by high-quality bearings from well-respected domestic manufacturer Wahalo, we achieve product accuracies of P6, P5, and P4 with vibration levels at Z1 group or above, ensuring unparalleled performance.
Electrical components
1. Each unit features a dedicated electronic control system, prioritizing safety and reliability. Crafted from original Zhejiang Zhengtai electric appliances, our relays, indicator lights, buttons, and contactors epitomize quality. Embrace the flexibility and durability of Yadeke pneumatic components, including solenoid valves and cylinders, engineered for optimal performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information: Discover Our Legacy
Zhanzhuo Machinery stands as a beacon in the industry, a professional manufacturer renowned for its high-quality offerings. Our expertise shines in producing top-tier corrugated cardboard carton machines. We proudly hold import and export rights. Our flagship products include 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printers, alongside high-definition, high-speed printing solutions. Our machines are engineered for precision, offering high-definition clarity. Our intelligent automatic solutions, including high-speed printing slotting and die-cutting machines, redefine efficiency. Our lineup also features intelligent high-speed folder gluer machines, stitchers, combined gluer and stitcher machines, efficient roller paper cutters, advanced cardboard flute laminators, sophisticated roller-to-roller film laminators, and partition assemblers. Safety and stability define our products, boasting exceptional quality and performance. With over ten national patents and recognized by ISO9001 quality management and CE EU certifications, our offerings are unparalleled. Our pre- sales and after-sales services are unmatched in efficiency and reliability. We offer bespoke services, professional remote video guidance, and a seamless experience,with overseas technical support provided by expert engineers, available to assist you around the clock.
Our global reach extends to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, reflecting our international acclaim. We prioritize quality over price. While we might not offer the lowest price, we guarantee unparalleled quality. We prefer to clarify costs briefly rather than apologize for quality eternally. This dedication grants us a competitive edge in a crowded market.
Our global trade ethos is rooted in honesty. By choosing us, you're selecting a partnership with the world's most reliable ally. Embark on a world-class journey with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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