Experience the pinnacle of innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art machinery is engineered to revolutionize your production process, delivering unmatched precision, efficiency, and reliability. Elevate your operational capabilities with cutting-edge technology designed for seamless integration and optimal performance in any high-demand production environment.
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Product Description
Experience the pinnacle of innovation with our cutting-edge carton machinery designed to revolutionize your production line. This state-of-the-art equipment seamlessly executes multi-color printing, precise line pressing, efficient slotting, meticulous trimming, flawless corner cutting, dynamic die cutting, and precise punching-all in one streamlined process. Utilizing advanced adsorption technology, the leading edge ensures smooth, accurate paper feeding. Integrated with a highly responsive frequency converter, the main machine and fan deliver seamless start-stop functionality, while a robust dust removal fan ensures pristine cleanliness of the cardboard surface. Our intuitive human-machine interface, powered by a sophisticated PLC programming system, offers effortless control over every operational facet, from paper feeding to discharge-guaranteeing impeccable printing precision and reliability. Equipped with front-end paper output monitoring, operators can effortlessly oversee operations, ensuring safety and smooth machine adjustments. Each component is meticulously engineered with an electric opening and closing system, a responsive pneumatic locking and plate lifting system, coupled with an automatic ink mixing mechanism and a proactive ink shortage alarm to maintain optimal machine performance, exquisite print quality, and flawless color matching. All transmission shafts undergo dynamic and static balancing, while gears are expertly crafted with special technologies, achieving a hardened state of HRC52-58 and precision grade 6. The entire system benefits from spray circulating lubrication, complete with a transparent oil display window for real-time monitoring. The gear-to-transmission shaft connection is fortified with a robust keyless connection ring, ensuring unwavering stability. Discover unparalleled automation, ease of use, and maintenance with our machine, featuring exceptional color fidelity, exquisite print detailing, and remarkable production efficiency. Elevate your operation to new heights of excellence and reliability with Dongguang Zhanzhuo Machinery Trade Co., Ltd.'s Top Quality Carton Machinery.
Product Parameters
Feeding unit:
- Experience the pinnacle of paper feeding technology with our state-of-the-art Taiwan Province leading-edge technology. The wheel shaft is crafted from premium bearing steel, ensuring durability and precision in every sheet fed.
- Our control panel features an intuitive 7-inch color touch screen, offering a seamless man-machine interface. Effortlessly manage operations across paper feeding, printing, slotting, and die-cutting sections. Access real-time operational data such as machine speed, phase operations, and counting with ease. Enjoy dual operating systems for enhanced safety and rapid adjustments, allowing for straightforward and swift operation.
- Optimize your paper feeding with a suction fan that adjusts air volume according to cardboard size, powered by an energy-efficient frequency converter motor. A robust dust removal system with multiple brushes ensures pristine cardboard surfaces, enhancing your printing quality while conserving power and reducing costs.
- Discover versatility with our leading-edge paper feeding options. The standard type (Figure -1) delivers exceptional performance across various corrugated shapes, ensuring high accuracy and system stability. Choose the 'Soft pressing' high matching type (Figure -2) to protect cardboard integrity, minimizing damage and friction while facilitating smooth transport, especially for E-groove or lower quality cardboards.
- Using the leading edge of cardboard as a reference point, our system significantly minimizes the influence of length errors, synchronizing the speed of cardboard and pulleys to maintain impeccable accuracy during handover.
- Experience precision with electrically adjustable left and right stop gauges, catering to various cardboard widths. The user-friendly front baffle adjusts in unison manually, ensuring reliable and effortless operation.
- Our electric control machine offers safe and efficient unit opening and closing with an alarm system and one-button controls. Equipped with a friction clutch transmission shaft and pneumatic interlocking devices, safety is prioritized, reducing risks of machine damage and ensuring precise gear meshing for consistent production.
- The lower roller of our paper feeding system is crafted from high-quality seamless steel, precisely ground and electroplated for enhanced friction. Our innovative rubber feed rollers are dual-layered for optimal elasticity and wear resistance, featuring a quick-release structure for effortless maintenance and precision-adjusted pressure via a two-stage worm gear mechanism.
Printing unit:
Printing plate roller
Discover unparalleled precision with our printing plate roller, boasting a diameter of < ¢524mm (including the plate diameter < ¢536mm). Crafted from high-quality steel, the surface undergoes fine grinding, hard chromium plating, and dynamic balance correction, ensuring smooth operation suited for high-speed printing. The shaft's horizontal and circumferential directions are expertly engraved with reference lines, streamlining plate hanging and alignment. Equipped with a ratchet-fixed plate winding shaft with a plate hanging groove, it enables swift plate changes. With an electrically adjustable axial distance of 6mm between the printing plate roller and the left and right plate pulling displacement, the effective adjustment range extends to 12mm, allowing for seamless printing plate correction even during operation. Experience refined control with the printing plate roller phase planetary gear.Enjoy 360°of precise circumferential adjustment, seamlessly managed by our innovative 360° degree computer-controlled motor operation. Whether the machine is running or at a stop, adjustments are effortlessly made. The intuitive touch screen displays adjustment details and auto-adjusts after inputting specific sizes. Our automatic zeroing device for the printing plate roller comes with a designated plate hanging position feature: simply click the button, and the equipment gracefully moves to an optimal position for plate hanging, significantly boosting labor efficiency. A convenient pedal switch is installed to facilitate forward and backward rotation of the printing plate cylinder, simplifying plate changes and wiping.
Impression Roller
- This component is masterfully created with high-quality seamless steel pipe, ensuring dynamic and static balance for unwavering stability. It undergoes an expert process of quenching, tempering, hot charging, and fine surface grinding with electroplating.
- Our gears utilize an advanced backlash-free adjustment mechanism, maintaining flawless meshing and guaranteed transmission accuracy. Benefit from manual micro adjustment of the gap between the printing plate and impression rollers, with a clear scale display. Featuring a 1:200 double-stage worm gearbox, it facilitates precise positioning adjustments within a 0-12mm range.
Metal Anilox Roller
- Our anilox roller cots are engineered with a state-of-the-art cantilever structure, simplifying installation and maintenance. The adaptable design allows for a scraper system to be added in the future. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, the roller is crafted using specialized high-quality steel technology, offering superior longevity, wear, and corrosion resistance, with excellent ink control capabilities. Choose from a variety of mesh options: 200, 220, 250, and 280 lines/inch, tailored to your printing needs.
- The anilox roller and printing plate roller feature a pneumatic touch plate adjustment mechanism, automatically lifting the plate upon machine stoppage and initiating consistent electric inking, preventing ink from drying out. Each printing unit benefits from individualized inking delay settings aligned with paper feeding stop/start. A one-way overrunning clutch disconnects the driving force, facilitating quicker and easier ink mixing or washing.
- For those seeking enhanced performance, consider our optional ceramic net roller, available with a nominal price increase. The steel pipe's surface is expertly coated with ceramic, undergoing meticulous grinding and laser engraving, resulting in uniformly inked dots ranging from 200-400 lines/inch.
Rubber Roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our cots are fashioned from premium seamless steel tubes, enriched by dynamic and static balance treatment. The exterior boasts high-grade Ding Qing rubber, renowned for its wear and corrosion resistance. Precision CNC grinding ensures optimal cot height and accuracy.
- Employing a 1:200 double-stage worm gear, our system allows for fine clearance adjustment, ensuring even ink application. Post-adjustment, gravity-driven self-locking secures the setup, and the rubber and anilox rollers can be separated post-cleaning to maintain rubber integrity and elasticity.
Scraper System
- Discover the cutting-edge chamber fluid dynamics and advanced ink sealing design of our closed double scraper system, delivering exceptional ink transfer efficiency while maximizing ink savings. The pneumatic cylinder's precision adjustments and automatic scraper wear compensation ensure a perfect fit between the anilox roller and scraper for optimal results. Enhanced with an anti-corrosion and anti-sticking coating, the inner chamber facilitates effortless ink transfer and cleaning. Its versatile installation design easily upgrades any outdated cots or single scraper systems. Fully enclosed for true solvent containment, it excels in volatile solvent environments, optimizing solvent usage and enhancing workplace safety.
- Experience unparalleled precision with our accurate scraping angle and mechanical exactness. Once the scraper is replaced, its position remains consistent, ensuring superior scraping results every time. The compensating sealing system adjusts seamlessly, even during operation, maintaining a completely sealed ink delivery system. The adjustable sealing block adheres directly to the anilox roller's engraved surface, eliminating the need for smooth edges. Our closed chamber design offers effortless assembly and disassembly without any auxiliary tools, making maintenance a breeze.
Ink supply system
- Our state-of-the-art ink pump utilizes a one-way diaphragm pneumatic design, effectively recovering accumulated water within the pump and pipe. Integrated with a filter and ink circulation system, it ensures seamless ink flow. (Note: A double-acting diaphragm pump is available with the optional scraper ink control system.) Our automatic sensing system detects ink levels, with alerts for anomalies, complete with warning and alarm features.
- With a transparent ink supply pipe and a high-mounted transparent ink storage cup, monitoring ink supply during production becomes intuitive. The circulating cleaning pipeline and ink roller deliver hassle-free operation and cleaning, ensuring a stable ink supply at all times.
Phase adjustment mechanism
1. Our revolutionary phase adjustment technology allows for 360-degree control of the printing plate roller, managed effortlessly via a frequency converter, adaptable in both operation and standstill.
2. Utilizing the frequency converter, motor speed is expertly controlled, with the encoder and PLC programming system in sync. Adjustments are precise, with phase accuracy maintained within 0.2mm, ensuring impeccable results.
Pneumatic interlocking brake positioning device
- The cylinder brake mechanism is designed to secure machine stability during separation or phase adjustments, ensuring fixed gear positioning and consistent operation.
- Each printing unit integrates user-friendly positive and negative inching controls for the main machine, simplifying operations such as plate erasing, hanging, and color registration, saving both time and labor.
Slotting unit
Touch screen operation control
Our slotting unit's electrical operations are flawlessly managed via a touch screen that interfaces with the PLC programming automation system. Simply input the desired paper product dimensions ('length * width * height') for seamless order processing, with the system automatically positioning slots for optimal results, allowing manual fine-tuning as per client specifications.
The user-friendly color man-machine interface supports menu storage, auto compensation, and shift distance corrections. The motor transmission system, controlled by a Taiwan Province Delta frequency converter, ensures swift, stable, and precise cutter head movements. The encoder, in harmony with the PLC control box, orchestrates high-profile cutter adjustments, synchronizing four cutters to streamline adjustment time and enhance operational productivity.
Pre-pressing, line pressing, and slotting are seamlessly executed by our six-axis, full computer-controlled slotting system, delivering precision and efficiency at every turn.
- Our innovative single-shaft double-knife slotting structure, featuring an internal tooth design for box height, ensures that lubricating oil remains uncontaminated by the carton. The slotting unit boasts an emergency stop feature for heightened safety, coupled with whole-machine positive and negative inching capabilities for unparalleled operational flexibility.
- Experience the unrivaled precision with our grooving knife, boasting a standard thickness of 7mm, crafted from top-tier alloy steel. Post heat treatment, it exemplifies exceptional hardness and toughness. Our double-blade trimming knife features a razor-sharp edge, ensuring high precision with every cut. The shaft, constructed from premium 45# seamless steel tube, is meticulously ground and electroplated for seamless movement. Designed with a large displacement mechanism, the middle cutter's trimming and cutting device adapts robustly to varied production needs. The elastic double-blade trimming knife guarantees smooth, cost-efficient trimming.
- Our cutting-edge design incorporates linear guide rail technology, ensuring both stability and pinpoint accuracy in slotting. The system features ten-screw automatic adjustments and synchronous electric adjustments for the lateral movement of the pre-pressing and line pressing wheels, alongside the slotting cutter seat. This synergy, governed by a user-friendly button and touch screen interface, ensures precise control and unparalleled craftsmanship.
Pre-pressing Wheel and Line Pressing Wheel
- Crafted from high-quality steel, our upper and lower shafts undergo quenching, tempering, and are electroplated to achieve dynamic and static balance. With four innovative line pressing wheels, our design effectively prevents cardboard crushing while maintaining smooth, tidy line pressing. The slotting part is equipped with pre-pressing wheels, enhancing the line shape after two rounds of pressing, thus ensuring a regular and crack-resistant box.
- Achieve optimal precision with our manually adjustable gap dial for the wire pressing wheel, offering a range of 2-12mm. The advanced backlash-free adjusting mechanism guarantees seamless gear meshing during adjustments, ensuring impeccable transmission accuracy.
Slotted Phase Adjusting Mechanism
- Utilizing a planetary gear mechanism, the slotting phase operates with a PLC and electric digital input for 360-degree adjustments. This flexibility allows for seamless adjustments, whether the equipment is running or at a standstill.
Die-Cutting Unit
- Our knife plate roller, with an outer diameter of < ¢486mm (including the knife template < ¢536mm), is crafted from high-quality cast steel. It undergoes surface grinding and balance correction, ensuring uniform hole separation and enhanced operational stability, all while being meticulously electroplated for durability.
- The die template features 10M bolt holes, with an axial spacing of 100mm and an 18-part radial circumference. The die cutter stands at a height of 25.4mm, with the wooden template measuring 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. Our rubber pad roller boasts a diameter of less than ¢536mm, with the rubber pad itself measuring 554mm. It features a quick-change rubber pad, renowned for its wear resistance and longevity. Made from premium cast steel, it undergoes quenching, tempering, dynamic and static balance treatments, along with fine surface grinding to amplify running stability.
2. The gap between the knife die roller and the rubber pad roller is electrically adjustable, with an air-lock fixed adjusting mechanism ensuring stability and reliability. The rubber roller includes a mechanical transverse 50mm traveling device with a speed difference compensation system, ensuring each knife experiences uniform wear, significantly extending the life of the Youli rubber pad.
Grinding Repair Mechanism
1. Our electric grinding mechanism offers quick and efficient rubber pad correction, significantly enhancing the pad's service life.
Phase Adjusting Device
1. The die-cutting phase is expertly controlled via a 360 electric digital system, allowing for seamless adjustments during operation or at rest.
Drive Gear
- Our high-precision helical gear transmission is crafted from 20GrMnTi high-quality alloy steel. Post quenching, tempering, and high-frequency processing, it undergoes meticulous gear grinding. This ensures smooth operation with low noise, delivering long-lasting durability (HRC58-62 hardness) while maintaining printing register accuracy over time.
2. Discover the revolutionary engineering in our machinery: the shaft and gear boast a tensioning connecting sleeve for a keyless bond. This ensures a seamless, gap-free experience, even under high torque. Enjoy effortless installation and maintenance, with long-lasting transmission accuracy that guarantees impeccable printing registration.
3. Elevate your operational performance with our cutting-edge gear lubrication. Our system employs an automatic spray lubrication mechanism powered by a gear oil pump. This innovation not only maintains transmission precision but also significantly enhances the service life of your machinery.
Motor part
- Our main motor showcases the exceptional "Dongli" frequency converter, ensuring smooth and stable performance with minimal vibration and noise. Controlled by the renowned "Taiwan Province Delta" frequency converter, it delivers low-speed rated torque output, offering ultra-quiet and reliable operation.
- Experience superior performance with our Zhongxin adsorption and dust removal fans, the Zhejiang DH phase motor, and the Taiwan Province Taibang ink homogenizing motor. These components are engineered for low noise and stable power, enhancing your production environment.
Bearing part
1. We use only the finest bearings for our machinery. The main bearings are the high-precision imported "NSK" variety, while other bearings come from esteemed domestic brand, Wahalo. With product accuracy rated at P6, P5, and P4, and a vibration level of Z1 or higher, our bearings promise exceptional performance.
Electrical components
1. Safety and reliability are at the core of our design. Each unit features an independent electronic control system, with components from the original Zhejiang Zhengtai electrical range. Yadeke pneumatic solenoid valves and cylinders ensure flexibility, stability, and durability in every operation.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company information
Zhanzhuo Machinery stands as a distinguished and professional manufacturer, specializing in high-quality corrugated cardboard carton machinery. With the rights to import and export, our flagship offerings include the 3-layer, 5-layer, and 7-layer corrugated board production lines, along with advanced cardboard production lines, carton production lines, and cutting-edge intelligent digital printer machines. We also provide high-performance, automatic, high-definition, high-speed printing slotting die cutting machines. definition and performance, ensuring high speed operations. Our product line further extends to include intelligent, automatic, high-speed folder gluer machines, stitcher machines, and versatile gluer and stitcher combinations. Our offerings also feature roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Each product is synonymous with safety, stability, and superior performance. Proudly, we have achieved over ten national patents, and our products meet the rigorous standards of ISO9001 quality management system certification and CE EU certification. Moreover, our pre-sales and after-sales services are characterized by their efficiency and reliability, providing customized services, professional remote video guidance, and seamless support, ensuring overall satisfaction. We offer 24/7 overseas technical support for engineers, always ready to assist you.
Our global reach knows no bounds, with our products being exported to prestigious markets such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, among numerous others. While we may not offer the lowest price, we are committed to providing unmatched quality. We prefer to explain our pricing once rather than apologize for quality endlessly. Our products hold a commanding advantage in the competitive landscape of the industry.
In global trade, integrity is paramount. Choose Zhanzhuo Machinery as your most trusted partner worldwide. Embark on a journey of excellence with us, where world-class solutions begin.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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