Introducing the high-speed automatic lead edge feeder printer slotter die cutter machine, a marvel of modern engineering designed to elevate your printing productivity to unprecedented heights. Its advanced technology ensures precise and efficient printing, slotting, and die-cutting, making it an indispensable asset for any business aiming to achieve superior quality and performance in carton production.
Detailed Photos
Product Description
Introducing the pinnacle of precision and efficiency in carton production - our Professional Grade Semi Auto Chain Feeder Printer Machine for Cartons. This state-of-the-art equipment is designed to elevate your printing process by seamlessly executing multiple tasks such as multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in one sophisticated operation. At the heart of this machine is its advanced leading edge paper feed system, utilizing powerful adsorption technology to ensure flawless paper handling. The main machine, driven by a frequency converter, along with the fan, offers seamless start and stop capabilities. A high-powered dust removal fan ensures the pristine condition of your cardboard, while the intuitive PLC programming system, accessible from both the main and side touch screens, provides an unparalleled user-friendly human-machine interface for precise control over every aspect of operation. Equipped at the forefront with paper output monitoring technology, this machine allows operators to vigilantly oversee the paper output department during both startup and shutdown, safeguarding operator safety and ensuring meticulous adjustments. Each component boasts an electric opening and closing system, a pneumatic locking mechanism, an efficient pneumatic plate lifting system, along with an automatic ink mixing system and ink shortage alert, guaranteeing the seamless functionality of the entire machine. The result? Exquisite printing patterns and impeccable color registration. Every transmission shaft within the machine undergoes rigorous dynamic and static balance treatment, while the gears are crafted using cutting-edge technology. Carburized and ground to perfection, these gears achieve an impressive hardness of HRC52-58 and a precision grade of 6. An advanced spray circulating lubrication system, complete with a transparent oil display window, ensures optimal lubrication at all times. Moreover, the secure connection between the gears and transmission shaft through a keyless connection ring assures unmatched durability and reliability. Embrace the future of carton printing with a machine that epitomizes high automation, user-friendly maintenance, precision color registration, stunning printing results, and exceptional production efficiency.
Product Parameters
Feeding Unit:
- Our paper feeding mechanism utilizes cutting-edge technology from Taiwan Province, embracing a leading edge paper feeding process. The durability of the paper feeding wheel shaft is ensured by the use of premium bearing steel, promising outstanding longevity and reliability.
- Our state-of-the-art control panel features a vibrant 7-inch color touch screen with an intuitive man-machine interface. This advanced system facilitates seamless communication between the paper feeding, printing, slotting, and die cutting sections. Effortlessly control and visualize key operations including current phase operations, machine speed, counting, stopping, and plate lifting delay. Customize system settings such as fan speed adjustments and dust removal timing, ensuring precise alignment, continuity, and separation. Benefit from dual operating systems-manual electric control or man-machine dialogue-offering rapid adjustments with unmatched safety and simplicity.
- Enhancing paper feeding efficiency, the suction fan offers adjustable air volume tailored to cardboard size. With a sophisticated frequency converter motor, power consumption is minimized, leading to significant cost savings. Meanwhile, the dust removal fan, powered by a robust frequency converter motor and equipped with multiple cleansing brushes, meticulously eliminates surface impurities, elevating your printing quality to new heights.
- Our leading edge paper feeding system is available in two distinctive models. The standard type (see Figure -1) supports a variety of corrugated cardboard shapes, delivering stable performance and remarkable accuracy. The vacuum negative pressure suction flat paper feeding mode guarantees swift, precise feeding. Alternatively, the 'Soft Pressing' high matching type (see Figure -2) minimizes friction with the tabletop, safeguarding the corrugated integrity of cardboard. Its innovative design reduces damage from the elastic paper feeding rubber shaft, ensuring smooth transmission. Perfect for E-groove, thin, curved, or lower quality cardboards, this model curtails congestion, conserves materials, and accelerates production.
- Positioning cardboard using its leading edge as a benchmark, this system mitigates length error influence. As cardboard reaches the pulley, it synchronizes in speed, ensuring flawless handover accuracy irrespective of speed variations.
- Our cardboard management system features electrically adjustable left and right stop gauges, offering synchronized or independent control. The cardboard dragging frame adjusts electrically to accommodate the cardboard width, while the manually operated front baffle ensures synchronized lifting. This design is crafted for simplicity, reliability, and ease of use.
- Unit Opening and Closing: Experience effortless operation with our electrically controlled machine, featuring an alarm bell for safety. The alarm remains active during opening and closing, with a one-button mechanism for precise positioning. A friction clutch on the transmission shaft safeguards against operator errors. The pneumatic interlocking device guarantees solid locking and alignment. An overload protection device in the split transmission shaft prevents damage, while the pneumatic interlocking mechanism ensures steadfast locking, maintaining gear meshing positions. After separation and grouping, normal production resumes, preventing cardboard waste from printing misalignment.
- Constructed with top-tier seamless steel pipe, the lower roller of the paper feeding roller is precisely ground, horizontally opposed, and electroplated to enhance cardboard friction. The rubber feed roller and cots feature dual-layer coating: an inner layer at 28 degrees for elastic friction and an outer layer at 45 degrees for abrasion resistance. The quick-release structure offers convenience and speed, while the two-stage worm gear deceleration mechanism allows manual pressure adjustment, with an adjustment value dial displaying precise increments.
Printing Unit:
Printing Plate Roller
The state-of-the-art printing plate roller boasts a diameter of < ¢524mm (including the plate diameter < ¢536mm), crafted from premium-grade steel. Its surface undergoes meticulous fine grinding and hard chromium plating, ensuring smooth operation even at high speeds. The rollers are dynamically balanced, guaranteeing exceptional performance. Ingeniously designed, these rollers feature reference lines for seamless plate hanging and alignment, complemented by a ratchet-fixed plate winding shaft and plate hanging groove for swift plate changes. Electrically adjustable lateral and circumferential shaft movements make the 6mm plate pulling displacement highly efficient, with an effective adjustment range of 12mm. Whether running or stopped, plate corrections are a breeze. The cutting-edge planetary gear system governs the360°precision-driven degree adjustment of the circumference, and the 360° degree computer system facilitates motor operation adjustments, operable both during machine operation and at a standstill. A user-friendly touch screen displays adjustment metrics and executes automatic calibrations upon inputting dimensions. The self-zeroing feature for the printing plate roller includes a designated plate hanging position, streamlining the plate hanging process and boosting labor efficiency. Equipped with a pedal switch, the printing plate cylinder rotates forward and backward with ease, simplifying plate changing and wiping processes.
Impression roller
- Crafted with precision from high-quality seamless steel pipe, the impression roller benefits from dynamic and static balance correction, ensuring steadfast operation. Undergoing quenching, tempering, hot charging, and electroplating, its surface is finely ground to perfection, enhancing its durability and performance.
- The innovative gear system features a backlash-free adjustment mechanism, ensuring seamless gear meshing and precise transmission. Manual micro-adjustments of the gap between printing plate roller and impression roller are facilitated by a scale display. The 1:200 double-stage worm gear box allows for precise positioning adjustments, with an adjustable range of 0-12mm.
Metal anilox roller
- The anilox roller cots, featuring an advanced cantilever design, are engineered for easy installation and maintenance, with the option to incorporate a scraper system. Manufactured by "Haili Roller" in Changzhou, Jiangsu Province, these rollers employ high-quality steel processed using specialized techniques for extended service life, exceptional wear and corrosion resistance, and optimal ink control. Available in various mesh numbers-200, 220, 250, 280 lines/inch-these rollers cater to diverse printing needs.
- Pneumatic pressing action facilitates the anilox and printing plate rollers' touch plate adjustment, with automatic plate lifting upon machine cessation. The electric uniform ink system activates to prevent ink drying, synchronized with paper feeding stop/start, featuring individually set inking delay times for each printing unit. Outfitted with a one-way overrunning clutch, the anilox roller detaches from the driving force, streamlining ink mixing or washing processes.
- For those seeking elite performance, the optional ceramic net roller, available at an additional cost, flaunts a ceramic-coated steel pipe surface. Post grinding and laser engraving, these rollers achieve uniform inking with an impressive range of 200-400 lines/inch.
Rubber roller
- Crafted by "Silver Star Spring Breeze" in Jizhou, Hebei Province, these rubber roller cots are constructed from high-quality seamless steel tubes and refined through dynamic and static balance treatment. The outer surface, composed of premium Ding Qing rubber, is meticulously ground and shaped by precision CNC grinders, ensuring optimal height and accuracy.
- Utilizing a 1:200 double-stage worm gear for clearance fine adjustment, the system ensures even ink application. Post-adjustment, the system self-locks via gravity, with rubber and anilox rollers separating after cleaning to preserve rubber integrity and elasticity.
Scraper system
- Experience the zenith of ink innovation with our closed double scraper system, where cutting-edge chamber fluid dynamics and ink sealing design converge to create exceptional ink delivery efficiency, resulting in significant ink savings. The pneumatic cylinder's genius lies in its adjustable lock system, which automatically compensates for scraper wear, ensuring a seamless fit between the anilox roller and scraper for an unparalleled scraping effect. Inside, an anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning, while the versatile design allows for easy replacement of outdated cots or single scraper systems. Fully encapsulated, it's ideal for volatile solvents, conserving resources and enhancing the workspace.
- Precision is at the heart of our design, with an accurate scraping angle and mechanical exactitude that keeps the scraper's position consistent post-replacement, guaranteeing optimal performance. Our adaptive sealing system can be finely tuned without halting production, maintaining a complete ink delivery seal. The innovative sealing block attaches directly to the anilox roller's engraved surface, eliminating the need for smooth or engraved bands at either end. The enclosed chamber boasts effortless assembly and disassembly, requiring no auxiliary tools.
Revolutionary Ink Supply System
- Our ink pump is a state-of-the-art one-way diaphragm pneumatic pump, ingeniously designed to reclaim accumulated water within the pump and pipes through its filter and ink circulation system. For advanced options, the double-acting diaphragm pump complements the scraper ink control system. It features automatic sensing and ink quantity detection, and the system proactively alerts and alarms for any ink and wash irregularities, ensuring streamlined operations.
- Enjoy a crystal-clear view of ink supply with our transparent ink supply pipe and the elevated transparent ink storage cup, offering an intuitive production overview. The circulating cleaning pipeline, paired with the ink roller, ensures effortless operation and maintenance, providing a continuous, stable ink supply.
Phase Adjustment Mechanism
1. The printing plate roller achieves unmatched precision with a frequency converter control, offering 360-degree phase adjustment capabilities whether the machine is running or stationary.
2. Masterful control over motor speed is achieved via a frequency converter, with the encoder's synergy with the PLC programming system. The motor speed adapts to the set value, delivering phase adjustment accuracy within an impressive 0.2mm range.
High-Performance Pneumatic Interlocking Brake Positioning Device
- The cylinder brake mechanism acts as a guardian, stabilizing the machine by locking rotation when separated or adjusting phase, ensuring the original gear position remains firmly fixed.
- Each printing unit is upgraded with forward and reverse inching control of the main machine, significantly simplifying the processes of plate erasing, plate hanging, and precise color registration, making operations more efficient and less labor-intensive.
State-of-the-Art Slotting Unit
Intuitive Touch Screen Operation Control
Empower your slotting department with touch-screen controlled electrical operations that leverage a PLC programming automation system. Effortlessly input dimensions like 'length * width * height' for paper products per order. The computerized system automatically arranges the order at the push of a button, with manual fine-tuning possible to meet specific customer requirements.
Our vibrant color man-machine interface offers menu storage, automatic compensation, and shift distance correction. The motor's speed is precisely controlled by a Taiwan Province Delta frequency converter, ensuring swift, stable, and accurate lateral cutter head displacement. The encoder partners with the PLC control box to adjust the high-profile cutter effortlessly, with all four cutters synchronously adjusting the distance, dramatically reducing adjustment time and boosting efficiency.
Advanced Pre-pressing, Line Pressing, and Slotting Six-Axis Fully Computer-Controlled Slotting Section
- The single-shaft double-knife slotting structure, designed with an internal tooth structure for box height, ensures lubricating oil remains confined, keeping the carton pristine. The slotting unit includes an emergency stop mechanism for safety, complemented by the equipment's forward and reverse inching capabilities, enabling ease and flexibility in operation.
- The grooving knife boasts a robust standard thickness of 7mm, crafted from superior alloy steel. Post heat treatment, it achieves remarkable hardness and toughness. Experience precision with the double-blade trimming knife, offering razor-sharp edges. The shaft, formed from premium 45# seamless steel tube, features ground and electroplated surfaces for smooth operation. Benefit from the middle cutter's large displacement mechanism, which enhances trimming and cutting adaptability. The elastic double-blade trimming knife provides seamless trimming while conserving costs.
- Harness the precision of linear guide rail technology, ensuring stable and accurate operations. The slotting phase precision is unparalleled. Experience ten-screw automatic adjustment, enabling synchronous electric control for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. The interface is intuitive with button and touch screen controls, guaranteeing exceptional control accuracy.
Pre-pressing and line pressing wheels are fundamental components that ensure optimal carton formation.
- Our upper and lower shafts are forged from top-grade steel, quenched, tempered, and electroplated with dynamic and static balance precision. The four newly engineered line pressing wheels prevent cardboard crush effectively, ensuring lines remain smooth and orderly. The slotting segment includes a prepressing wheel set; dual prepressing and pressing yield precise, crack-resistant lines, enhancing box regularity.
- The manual adjustment gap dial for the wire pressing wheel offers a versatile range of 2-12mm. Featuring a backlash-free adjusting gear mechanism, it maintains optimal gear meshing during adjustments, ensuring impeccable transmission accuracy.
Slotted phase adjustment mechanism to optimize cutting precision and efficiency.
- Utilizing a sophisticated planetary gear mechanism, the slotting phase engages PLC and electric digital input for 360-degree adjustments, seamless during operation or pause.
Die-cutting unit for precise carton shaping and design adherence.
- The knife plate roller, with an outer diameter of < ¢486mm and knife template diameter < ¢536mm, is crafted from superior cast steel. Its surface is precision-ground, with balance corrections and evenly distributed holes, enhancing operational stability. The shaft is meticulously electroplated for durability.
- Die template bolt holes are standardized at 10M, with axial spacing of 100mm and radial circumference divided into 18 equal parts. The die cutter height is 25.4mm, with wooden templates measuring 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller) designed for seamless interaction with cardboard.
1. The rubber pad roller diameter is < ¢536mm, with a rubber pad diameter of 554mm. The quick-change rubber pad is engineered for wear resistance and extended service life. Crafted from premium cast steel, it undergoes quenching, tempering, and dynamic-static balance processes, with surface fine grinding to boost running stability.
2. Electric adjustment of the gap between the knife die roller and the rubber pad roller is stable, thanks to the air-lock fixed adjusting mechanism. The rubber roller's mechanical transverse 50mm traveling device and speed difference compensation system ensure uniform wear across different knife positions, significantly prolonging the service lifespan of the Youli rubber pad.
Grinding repair mechanism for enhanced maintenance and longevity.
1. Electric grinding of the rubber pad offers quick, efficient correction, extending its service life.
Phase adjusting device for precise alignment and operation control.
1. The die-cutting phase is enhanced by an electric digital 360-degree adjustment feature, allowing modification during both operation and stoppage.
Drive gear system ensures seamless power transmission.
- Our drive gear incorporates high-precision helical gear transmission, crafted from premium 20GrMnTi alloy steel. Through rigorous quenching, tempering, and high-frequency quenching, the gear achieves HRC58-62 hardness, ensuring smooth, noise-free operation and minimal wear. This guarantees enduring printing register accuracy over time.
2. Experience unparalleled precision and ease with our innovative shaft and gear design! Our advanced keyless connection with a tensioning connecting sleeve ensures there is absolutely no gap even under high torque conditions. Enjoy effortless installation and maintenance, while maintaining impeccable long-term transmission accuracy to guarantee flawless printing registration every time.
3. Our state-of-the-art automatic spray lubrication system, powered by a sophisticated gear oil pump, delivers exceptional lubrication for gears. This system ensures peak transmission accuracy and extends the service life of your machinery, offering a seamless and enduring performance.
Motor part
- Experience the pinnacle of motor performance with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Enjoy smooth operation with minimal vibration and noise, thanks to the 'Taiwan Province Delta' frequency converter. Revel in the low-speed, high-torque output that provides ultra-quiet and stable operation, setting a new standard for motor excellence.
- Our advanced solutions feature Zhongxin fans for both adsorption and dust removal, while the Zhejiang DH motor powers the phase motor. The ink homogenizing motor, crafted by Taiwan Province Taibang, is designed to offer low noise and stable power, delivering a whisper-quiet yet powerful performance that stands out in precision and reliability.
Bearing part
1. We incorporate top-tier imported 'NSK' bearings for the main components, complemented by high-quality bearings from esteemed domestic manufacturers such as Wahalo, procured through direct agency partnerships. These bearings boast high precision with P6, P5, and P4 ratings, and meet or surpass the Z1 vibration level group, ensuring exceptional durability and performance.
Electrical components
1. Each unit is equipped with an independent electronic control unit, prioritizing safety and reliability. Our relays, indicator lights, buttons, and contactors stem from the original Zhejiang Zhengtai electric appliances, while the Yadeke pneumatic components, including solenoid valves and cylinders, deliver unmatched flexibility, stability, and longevity, ensuring your operations run smoothly and efficiently.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished leader in manufacturing high-quality corrugated cardboard carton machinery. With prestigious import and export rights, our main offerings include sophisticated 3-layer, 5-layer, and 7-layer corrugated board production lines, state-of-the-art cardboard and carton production lines, as well as cutting-edge intelligent digital printer machines and automatic high-definition printing solutions. precision high-definition speed printing solutions, including the remarkable slotting die cutting machine and the intelligent automatic high-speed folder gluer/stitcher machines. Our extensive range also features roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines, among others. Our products stand out for their exceptional safety, stability, and superior performance. We take pride in holding over ten national patents, along with ISO9001 quality management system certification and CE EU certification. Our pre sales and post-sales services are renowned for their efficiency and reliability, offering bespoke customization, expert remote video guidance, 24/7global technical support for our engineers, always ready to serve you round the clock.
Our products have a commanding presence in the global market, with exports spanning across the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other nations. We believe in offering unmatched quality over low pricing. Our philosophy prioritizes enduring quality over transient pricing advantages. This commitment gives us a significant edge in the fiercely competitive industry.
Dedicated to global trade with integrity, our company stands as the most reliable partner worldwide. Embark on a world-class journey with us, where excellence begins.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
Audited Supplier 
){kind=link}