Experience unparalleled efficiency with our Automatic Folder Gluer and Stitcher Machine. This state-of-the-art equipment is meticulously designed to streamline your packaging process with seamless precision and reliability. Perfectly suited for businesses aiming to enhance productivity and ensure high-quality, consistent results in carton assembly and stitching, this machine stands as a testament to innovation and cutting-edge technology.
Detailed Photos
Product Description
Introduction of Whole Machine :
This Full-Automatic Box Gluing Machine is a marvel of engineering, divided into four impeccably designed sections: the paper feeding part, gluing folding part, nailing box gluing pressing part, and counting and accumulating part. Featuring a state-of-the-art digital display for speed regulation and microcomputer amplitude modulation, it promises a seamless, fast, reliable, and precise control mode. The machine boasts automatic paper feeding, gluing folding, counting, and stacking output with an impressive average gluing speed of 150 sheets per minute, peaking at an astonishing 220 sheets per minute, and capable of handling up to 600 nails. Our commitment to high efficiency, energy conservation, and environmental protection is unwavering and remains our highest pursuit.
Engineered with the finest attention to European standards, every electrical component in this machine embodies the essence of safety, reliability, and operational convenience. It is equipped with a sophisticated color touch human-machine interface and a robust Panasonic master PLC control system. This design ensures simple, user-friendly operation while offering future-proof program upgrade interfaces for seamless equipment enhancements. The main motor features variable frequency speed regulation, contributing to a stable, eco-friendly operation with approximately 30% power savings. Additionally, the system fully safeguards the motor against voltage fluctuations, overheating, or excessive current through an intelligent inverter alarm system. All Siemens AC contactors and thermal overload relays ensure superior motor protection. The thoughtful design extends to all wiring connections, utilizing aviation plug-ins for easy disassembly and maintenance. The front and back operation buttons are elegantly housed within a stainless-steel panel, adorned with intuitive graphics and characters that elucidate each function, making operation effortless and elegant.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. The entire machine is ingeniously engineered with a state-of-the-art PLC computer programming controller. Featuring digital operations and a user-friendly touch screen, data input becomes seamless and can be modified on-the-fly without halting operations. Revel in full automation with paper feeding, folding, box sticking (nail box), counting, and stacking effortlessly managed, culminating in automatic packaging.
2. Experience enhanced efficiency with vacuum adsorption belt paper feeding, where air volume is meticulously adjustable to cater to various paperboard types, ensuring uninterrupted paper feeding. The electrically adjustable front supporting board and baffle plates embody convenience and speed in adjustment.
3. Discover innovation with the upgraded four-channel electric preloading structure that impeccably corrects and compensates for deviations in paperboard pressing lines. Bid farewell to challenges like scissors difference, bulging, and uneven lines during paperboard formation.
4. The paper feeding belt, crafted from imported rubber, marries durability with high friction, ensuring wear resistance and optimal performance.
5. The pneumatic side-patting device significantly minimizes errors in manual paper feeding, enhancing stability. 6. The lateral movement of the left and right side stop gauges is effortlessly managed with electric adjustments.
7. Premium quality shines with a high-grade electromagnetic clutch and braking system, granting the ability to operate the paper feeding section singly or continuously. This feature adeptly controls the wave cost of paperboard during specification adjustments, maintaining the accuracy of output paperboard.
8. Navigate with ease using the 7-inch ultra-clear touch screen control, promising straightforward adjustments and swift order changes.
Folder Part
1. The seamless, butted endless synchronous conveyor belt, made from imported special materials, combines high friction and extraordinary wear resistance, safeguarding the carton from dislocation and surface scratches.
2. A unique electric four-preloading structure at the front, paired with multi-channel line pressing compensation, ensures precise and effective correction of cardboard pit line deviations, facilitating accurate carton folding.
3. The entire folding section boasts a robust extended model featuring a dual servo belt correction device, which skillfully regulates carton accuracy throughout the molding process.
4. In the gluing department, high-quality stainless steel gluing wheels guarantee uniform application, while ensuring glue efficiency. The stainless steel paste wheel and glue tank simplify cleaning, with an automatic glue pump for seamless application and circulation.
Stitcher Part
1. The nail box component employs a lifting machine for swift transitions between sticking box and nail box modes, minimizing manual adjustments and facilitating quick order changes. 2. Precision is assured with high-precision linear slide rails in the lifting part, ensuring accurate repeated positioning during nail machine lifting.
3. Equipped with four elevators, each capable of carrying 1.5 tons, the lifting part promises stability and precision, boasting a compact size with substantial bearing capacity and enduring maintenance intervals.
4. Transitioning to the box sticking mode, the lifting part eliminates the need for a nail remover bottom plate.
5. Enhanced by dual servo drive, the accuracy is unparalleled, reducing mechanical transmission components and effectively lowering the mechanical failure rate. 6. Conveniently operate with a touch screen, allowing quick and easy adjustments to parameters like nail distance, number, species, and tailgate.
7. The bottom die and blade, crafted from tungsten steel, offer superior wear resistance.
8. The entire nail head, a Guangdong creation, is fashioned from special steel and precisely processed with a computer gong. 9. Boasting a design speed of 1000 nails per minute, efficiency is prioritized.
Stacker Part
1. The stacking output department delights with features like automatic counting, orderly stacking, and customizable stacking output. Align the output of finished boxes to meet customer specifications, effortlessly increasing box numbers.
Enhancing precision with step transmission correction and molding, ensuring impeccable alignment and flawless execution in every operation;
2. Experience unparalleled uniformity with our output process, meticulously crafted to rectify any minute deviations from the rolling pit during cardboard formation. This guarantees that each carton emerges with impeccable precision and perfection; 3. Our stacking segment boasts an innovative direct-shooting design, offering superb efficiency with minimal noise. This ensures your finished products are stacked neatly and methodically, seamlessly transitioning into the output segment for bundling with ease;
4. Our counting department features cutting-edge pneumatic alignment technology, ensuring that the paper output for small boxes is both standardized and immaculate, achieving unparalleled tidiness and order.
Company Profile
Company Information
Zhanzhuo Machinery: A Premier Name in Manufacturing As a professional manufacturer of high-quality corrugated cardboard carton machines, Zhanzhuo Machinery proudly holds the right to import and export. Our flagship offerings include state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, cutting-edge cardboard production lines, carton production lines, innovative intelligent digital printers, and automatic high-precision machinery. definition, high-performance speed printing, slotting, and die-cutting machines, as well as intelligent, automatic high- speed folder gluer machines/stitcher machines, combined gluer and stitcher machines, advanced roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, and partition assembler machines. Our products are renowned for their safety, stability, and superior performance. With over ten national patents to our name, our offerings have passed ISO9001 quality management system certification and CE EU certification. Our pre- sales and after-sales services are designed to be both efficient and dependable, offering customized solutions, expert remote video guidance, and unlimitedoverseas technical support by our skilled engineers, available to assist you 24/7.
Our global reach extends across the world, with products exported to countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more. While we may not offer the lowest price, we guarantee the highest quality. We believe in explaining the value of our price momentarily rather than apologizing for compromised quality indefinitely. Our products hold a distinctive competitive edge in the industry.
In global trade, integrity is paramount. Choose Zhanzhuo Machinery as your most reliable partner. Embark on your journey to world-class excellence with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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