Revolutionize your production line with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine! This state-of-the-art equipment ensures remarkable precision and rapid processing efficiency, perfectly designed to enhance productivity and meet the demands of high-output environments.
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Product Description
Introducing our state-of-the-art High Capacity Semi Auto Chain Feeder Printer Machine for Production, where innovation meets efficiency to redefine your production capabilities. This sophisticated piece of equipment is expertly designed to execute a multitude of tasks such as multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in one seamless operation. The advanced leading-edge technology of this machine ensures precise paper feeding through an adsorption method, while the main machine's frequency converter, in tandem with the fan, effortlessly controls the start and stop functions. A powerful dust removal fan ensures pristine cleanliness of the cardboard surface, and the operation is fine-tuned via a PLC-integrated main and side touch screen interface, which empowers operators with user-friendly control over each intricate part of the process. Furthermore, the machine's front-end is equipped with cutting-edge paper output monitoring technology, allowing operators to safely oversee and adjust operations in real-time. To enhance operational efficiency, each component of this machine is integrated with an electric opening and closing system, pneumatic locking and plate lifting systems, alongside an automatic ink mixing system and an ink shortage alarm. These features collectively ensure impeccable machine performance, flawless printing precision, and extraordinary color accuracy. The robust design includes dynamically and statically balanced transmission shafts, with all gears processed using specialized techniques, carburized and ground to a hardness of HRC52-58, achieving grade 6 accuracy. The entire system benefits from spray circulating lubrication, complete with a handy circulating oil display window for continuous monitoring. The gear and transmission shaft connection is fortified with a keyless connection ring, ensuring steadfast reliability. Embrace a new era of automation, ease of use, and maintenance, with our machine's extraordinary color registration, detailed printing patterns, and unparalleled production efficiency.
Product Parameters
Feeding Unit:
- Our feeding unit stands out with its integration of Taiwan Province's cutting-edge leading-edge paper feeding technology. The use of bearing steel for the paper feeding wheel shaft ensures unmatched durability and precision in operation.
- Experience seamless operation with our state-of-the-art 7-inch color touch screen control panel. The intuitive man-machine interface allows effortless communication across the paper feeding, printing, slotting, and die-cutting sections. Monitor real-time operations including current phase, machine speed, and adjust settings like the constant speed of the suction and dust removal fans. Enjoy swift phase adjustments and secure operation through dual operating systems, ensuring efficient and user-friendly management.
- Enhance your paper feeding process with our adjustable suction fan, tailored to accommodate various cardboard sizes with ease. Equipped with a frequency converter controllable motor, it significantly lowers power consumption, optimizing cost efficiency. The robust dust removal fan, featuring multiple brushes, effectively eliminates surface impurities, ensuring superior printing quality.
- Explore our advanced leading-edge paper feeding, available in two exemplary types. The standard version, ideal for diverse corrugated cardboard shapes, offers robust system performance and high accuracy. For further enhancements, the optional 'Soft Pressing' high matching type reduces friction and protects the cardboard's integrity, facilitating seamless transmission and reducing transportation congestion. Suited for E-groove corrugated paper and diverse cardboard qualities, this feature ensures efficiency and premium throughput.
- With the leading edge of cardboard as a benchmark, our system minimizes the impact of cardboard length discrepancies. Synchronizing the cardboard speed with the pulley ensures precision, eliminating errors caused by speed differences during transitions.
- Our sophisticated left and right stop gauges allow for precise electric adjustment, offering options for synchronized or independent control. The electric front-back adjustable cardboard dragging frame adapts effortlessly to varying cardboard widths, with a manually synchronized, easy-to-operate front baffle.
- Safety meets efficiency in our unit opening and closing mechanism. The electric control ensures secure operation with an alarm bell signaling any activity. Featuring one-button positioning, a friction clutch, and a pneumatic interlocking device, it safeguards operators and maintains machine integrity. Additionally, the overload protection device on the split transmission shaft prevents potential damage, ensuring consistent gear positioning and eliminating waste due to printing misalignment.
- Crafted from high-quality seamless steel, our lower paper feeding roller is finely calibrated to enhance cardboard friction. The dual-layer rubber feed roller, with 28-degree inner and 45-degree outer layers, offers optimal elasticity and wear resistance. Enjoy rapid convenience with our quick-release structure and precise manual adjustments through an innovative two-stage worm gear mechanism, complete with a dial indicator for accuracy.
Printing Unit:
Printing Plate Roller
Crafted with precision, the printing plate roller boasts a diameter of < ¢524mm, accommodating a plate diameter of < ¢536mm. Utilizing top-tier steel, each roller undergoes meticulous surface grinding, hard chromium plating, and dynamic balance correction, ensuring flawless performance for high-speed printing. With horizontal and circumferential reference engravings on the shaft, plate hanging and alignment become a breeze. The ratchet-fixed plate winding shaft, featuring a plate hanging groove, facilitates swift plate changes. Electrically adjusted, the axial distance between the roller and the left/right plate pulling displacement is 6mm, offering an effective adjustment range of 12mm, and allowing for corrections while running or halted. Control over the printing plate roller phase is managed via a planetary gear system.360°degree circumferential adjustment, supported by the 360° degree computerized motor adjustment system, allows seamless operations whether the machine is active or paused. The touch screen displays adjustments in real-time, automatically modifying settings upon inputting desired dimensions. An automatic zeroing device aligns the printing plate roller, presents a plate hanging position, and with the simple push of a button, the equipment aligns to facilitate easy plate hanging, significantly enhancing labor efficiency. A convenient pedal switch enables forward and backward rotation of the printing plate cylinder, simplifying the tasks of plate changing and wiping.
Impression roller
- Expertly crafted from high-quality seamless steel pipe, these rollers undergo dynamic and static balance corrections, ensuring smooth and dependable operations. Through processes of quenching, tempering, hot charging, dynamic equilibrium, and surface finishing with fine grinding and electroplating, they achieve unmatched durability and performance.
- The gear system features a unique backlash-free adjustment mechanism, safeguarding accurate transmission and gear engagement during modifications. Manual micro-adjustments of the gap between the printing plate and impression rollers are facilitated with a clear scale display. The 1:200 double-stage worm gear box ensures precise positioning adjustments, with an adjustable range of 0-12mm for optimal print results.
Metal anilox roller
- The anilox roller cots are designed with an advanced cantilever structure, simplifying installation and maintenance. The system accommodates a scraper system that can be integrated later. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using specialty steel technology, offering extended service life, superior wear and corrosion resistance, and excellent ink management. Available in honeycomb mesh options of 200, 220, 250, and 280 lines/inch, they can be selected based on specific printing needs.
- Anilox and printing plate roller adjustments feature pneumatic pressing actions, automatically lifting the plate upon machine stoppage, and activating an electric uniform ink system to prevent drying. Each printing unit's inking delay can be individually set, synchronized with paper feeding actions. The anilox roller includes a one-way overrunning clutch, decoupling it from the drive force, thereby easing ink mixing and washing procedures.
- Optional ceramic net rollers with additional pricing feature steel pipes enveloped in ceramic, ground and laser-engraved to achieve uniform inking with 200-400 lines/inch, tailored to your specific print requirements.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rollers are built from high-quality seamless steel tubes, meticulously treated for dynamic and static balance. The outer surface is coated with premium Ding Qing rubber, known for its wear and corrosion resistance, and precision-formed using CNC grinding to ensure optimal height and cot accuracy.
- Featuring a 1:200 double-stage worm gear for fine clearance adjustments, these rollers ensure even ink application. After adjustments, they self-lock by gravity, and following cleaning, rubber rollers separate from anilox rollers, preserving rubber integrity and elasticity.
Scraper system
- Discover the groundbreaking chamber fluid dynamics and advanced ink sealing design of our closed double scraper system. This state-of-the-art technology ensures exceptional ink delivery efficiency, significantly reducing ink waste. The pneumatic cylinder, with its adjustable and lockable features, automatically compensates for scraper wear. This ensures the anilox roller and scraper achieve a perfect fit for optimal scraping performance. The internal chamber is treated with anti-corrosion and anti-sticking coatings, simplifying both ink transfer and cleaning processes. Our all-encompassing installation design allows for seamless replacement of outdated cots or single scraper systems. This truly enclosed system is especially well-suited for volatile solvent units, offering substantial solvent savings and a vastly improved working environment.
- Experience unparalleled accuracy with our advanced scraping angle and mechanical precision system. Even after replacing the scraper, its position remains consistent, ensuring the utmost scraping efficiency. The sealing system, equipped with a compensatory mechanism, can be adjusted without halting operations, guaranteeing a completely sealed ink delivery system. Our innovative adjustable sealing block adheres directly to the engraved surface of the anilox roller, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber without requiring auxiliary tools.
Ink Supply System
- Our ink pump boasts a one-way diaphragm-type pneumatic design, expertly engineered to reclaim accumulated water within the pump and pipe, aided by a filtering and ink circulation system. For enhanced performance, an optional double-acting diaphragm pump complements the scraper ink control system. Embrace the future with our automatic sensing and detecting ink quantity system, complete with ink and wash abnormal alarm, and both warning and alarm bell features.
- Our transparent ink supply pipe, paired with a high-hanging transparent ink storage cup, offers an intuitive view of the ink supply status during production. The circulation cleaning pipeline and ink roller ensure straightforward operation and maintenance, providing a stable and reliable ink supply.
Phase Adjustment Mechanism
1. Experience precision with our frequency converter-controlled printing plate roller phase adjustment, offering 360-degree modifications even during machine operation or in a stationary state.
2. The synergy of our frequency converter-controlled motor speed and encoder, integrated with a PLC programming system, ensures that the motor speed adjusts automatically according to set values. This ensures a phase adjustment accuracy finely controlled within 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Our sophisticated cylinder brake mechanism, which activates during machine separation or phase adjustments, stabilizes machine rotation and maintains the fixed gear position.
- Every printing unit comes equipped with both positive and negative inching control capabilities for the main machine. This thoughtful feature simplifies operations such as plate erasing, hanging, and color registration, significantly reducing manual effort.
Slotting Unit
Touch Screen Operation Control
Revolutionize your slotting operations with our touch screen-controlled electrical system. Seamlessly input dimensions like "length * width * height" of paper products per order. A simple button press activates the computer system to auto-arrange orders to the desired position, with manual fine-tuning available to meet specific customer requests.
Our intuitive color man-machine interface offers menu storage, automatic compensation, and shift distance correction. The motor, managed by a frequency converter, drives the Delta transmission box from Taiwan Province. Adjustments to the distance motor speed via frequency conversion ensure swift, stable, and accurate lateral cutter head displacement. The encoder partners with the PLC control box for high-profile cutter adjustments, with four synchronized cutters drastically reducing adjustment time and elevating work efficiency.
Pre-pressing, Line Pressing, and Slotting: Explore our six-axis, fully computer-controlled slotting component that marries precision with technology.
- Our innovative single-shaft double-knife slotted structure, coupled with an internal tooth design for box height, minimizes lubricating oil contamination of cartons. The slotting unit includes an emergency stop for enhanced safety and offers positive and negative inching capabilities for versatile operation.
- Our state-of-the-art grooving knife boasts a standard thickness of 7mm, made from premium alloy steel that undergoes meticulous heat treatment, resulting in unparalleled hardness and toughness. The double-blade trimming knife features a razor-sharp edge and exceptional precision. Crafted from top-grade 45# seamless steel tube, the shaft is expertly ground and electroplated for seamless operation. With a robust displacement mechanism for the middle cutter, this trimming and cutting device adapts impressively to production demands. The elastic double-blade trimming knife ensures smooth, cost-efficient trimming, elevating your production process to new heights.
- Utilizing cutting-edge linear guide rail technology, our system delivers unparalleled stability and precision, ensuring meticulous slotting phase accuracy. Featuring a sophisticated ten-screw automatic adjustment, the synchronous electric adjustment of lateral movements for the pre-pressing wheel, line pressing wheel, and slotting cutter seat guarantees unparalleled control precision via button and touch screen interfaces.
Pre-pressing wheel and line pressing wheel
- The upper and lower shafts, forged from superior quality steel, undergo rigorous quenching, tempering, and electroplating, ensuring dynamic and static balance. Outfitted with four new line pressing wheels, they adeptly prevent cardboard crushing, maintaining smooth and tidy line pressing. The slotting component is enhanced with a set of pre-pressing wheels, optimizing the line shape for crack resistance and box regularity after dual pre-pressing and line pressing stages.
- Featuring a user-friendly manual adjustment dial for the wire pressing wheel gap, our system offers a versatile adjustment range of 2-12mm. The innovative backlash-free gear adjustment mechanism maintains gear meshing integrity during adjustments, ensuring impeccable transmission accuracy.
Slotted phase adjusting mechanism
- Incorporating a sophisticated planetary gear mechanism, our slotting phase utilizes a PLC and electric digital input system for 360-degree adjustments, seamlessly operable during both equipment operation and halt.
Die-cutting unit
- Engineered with high-grade cast steel, our knife plate roller boasts an outer diameter of < ¢486mm (including knife template diameter < ¢536mm). Its surface is finely ground and balance-corrected, featuring uniform hole separation for enhanced operational stability, complemented by shaft electroplating for superior performance.
- Designed with precision, the die template's bolt holes are 10M, with an axial spacing of 100mm and a radial circumference divided into 18 equal sections. The die cutter stands at 25.4mm in height, while wooden template thicknesses are tailored at 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. Our rubber pad roller, with a diameter of less than ¢536mm and a rubber pad diameter of 554mm, offers a quick-change feature for superior wear resistance and extended service life. Constructed from high-quality cast steel, quenching and tempering, dynamic and static balance, and surface fine grinding enhance its running stability.
2. The electrically adjusted gap between the knife die roller and the rubber pad roller, coupled with the stable and reliable air-lock fixed adjusting mechanism, ensures exceptional performance. The rubber roller's mechanical transverse 50mm traveling device, together with the speed difference compensation system, distributes uniform wear across each knife in diverse positions, significantly extending the Youli rubber pad's service life.
Grinding repair mechanism
1. Our electric grinding mechanism provides rapid and efficient rubber pad correction, significantly enhancing the rubber pad's service life.
Phase adjusting device
1. With electric digital 360-degree adjustments, our die-cutting phase mechanism allows for seamless modifications during equipment operation and halts, ensuring optimal functionality.
Drive gear
- Harnessing the power of high-precision helical gear transmission, our drive gear is crafted from 20GrMnTi high-quality alloy steel. Undergoing quenching, tempering, high-frequency quenching, and gear grinding processes, it ensures smooth operation, low noise levels, hardness ranging from HRC58-62, and extended service life with minimal wear, maintaining consistent printing register accuracy over time.
2. Experience seamless performance with our innovative tensioning connecting sleeve keyless connection that perfectly marries the shaft and the gear. This design ensures a gap-free operation even under high torque, simplifying installation and maintenance. It promises long-lasting transmission accuracy, ensuring impeccable printing registration every time.
3. Our Gear lubrication system features a state-of-the-art automatic spray lubrication driven by a gear oil pump. This system not only safeguards the transmission accuracy but also extends the lifespan of the gears, ensuring your machinery operates at peak performance.
Motor part
- The main motor, governed by the esteemed 'Dongli' frequency converter, is engineered for silky-smooth operations, minimizing vibrations and noise. Complimented by the 'Taiwan Province Delta' frequency converter, it delivers low-speed rated torque output with ultra-quiet and stable performance, setting a new standard for operational excellence.
- Our machine features Zhongxin fans for both adsorption and dust removal, while the phase motor hails from Zhejiang DH motor, and the ink homogenizing motor from Taiwan Province Taibang motor. Together, they form a powerhouse of low-noise and stable performance.
Bearing part
1. At the heart of our machine are the imported 'NSK' main bearings, renowned for their reliability, complemented by domestic bearings from esteemed manufacturers like Wahalo. Our precision levels range from P6 to P4, with a vibration level of Z1 or higher, ensuring top-tier performance and durability.
Electrical components
1. Each unit is equipped with an independent electronic control unit, offering a safe and reliable operation. We utilize Zhejiang Zhengtai's original electric appliance parts for relays, indicator lights, buttons, and contactors. Our solenoid valve and cylinder incorporate flexible and robust pneumatic components from Yadeke, ensuring unwavering stability and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery is a leading professional manufacturer of high-quality machinery designed for the corrugated cardboard carton industry. We proudly hold the rights to import and export, offering a diverse array of premier products such as 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production systems, and state-of-the-art carton production lines. Our intelligent digital printer machines and automatic high-precision equipment redefine industry standards. definition high-performance solutions. Our speed printing slotting die-cutting machines and cutting-edge intelligent automatic high-performance devices ensure efficiency and excellence. Explore our high-speed folder-gluer machines, stitcher machines, combined gluer and stitcher units, precise roller paper cutters, and advanced cardboard flute laminating machines. We also provide roller-to-roller film laminating machines and innovative partition assembler machines. These products boast impeccable safety, stability, and superior performance. With over ten national patents and accreditations such as ISO9001 and CE EU certifications, they reflect our dedication to quality. Our pre sales and after-sales services are both efficient and reliable, offering customized solutions, expert remote video guidance, andoverseas technical support from experienced engineers. We are committed to serving you 24/7 with unwavering dedication.
With a global outlook, our products reach customers in the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While we may not offer the lowest price, we guarantee the highest caliber of quality. We prefer to articulate the value of excellence rather than to apologize for the lack of it. In the competitive landscape, our products stand with an extraordinary advantage.
Our commitment to global trade is anchored by integrity. Partnering with us means choosing a dependable ally on the world stage. Embark on a journey to world-class excellence with us as your trusted partner.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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