Multi-Functional Printing Slotting and Die-Cutting Machine for Custom Projects

• Customization: Available
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Model NO.: DG2800
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year
• Package Size: 3000.00cm * 2600.00cm * 1800.00cm
• Package Gross Weight: 7000.000kg

Product Description

Product Description

Introducing the extraordinary High Performance Carton Printer Die Cutter Machine for Efficiency, a masterpiece of modern innovation crafted to elevate your production capabilities to unprecedented heights. This versatile powerhouse executes a myriad of processes with finesse, including vibrant multi-color printing, precise line pressing, intricate slotting, neat trimming, seamless corner cutting, precision die cutting, and efficient punching-all within a single, streamlined operation. Witness the machine's advanced leading-edge technology, harnessing powerful adsorption for effortless and efficient paper feeding. The precision start and stop functions are expertly controlled by a cutting-edge frequency converter and sophisticated fan system, ensuring flawless synchronization throughout the entire process. Outfitted with a high-power dust removal fan, this machine gracefully cleanses the surface of the cardboard, preparing it for immaculate precision printing. The intuitive user interface, equipped with both main and side touch screens, is powered by a pioneering PLC programming system, delivering seamless human-machine interaction and superior control over every operational element-from meticulous feeding to swift output. For enhanced safety and vigilant monitoring, the main machine's front is outfitted with paper output monitoring equipment, offering real-time insights into the status of the paper output department during both start and stop phases, safeguarding operator safety and maximizing machine efficiency. Every component of this state-of-the-art marvel features an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and a proactive ink shortage alarm system, ensuring uninterrupted operation, stunning print quality, and flawless color registration. The machine's transmission shafts boast dynamic and static balance treatment, while the gears undergo specialized processes, including carburization and meticulous grinding, achieving a remarkable hardness rating of HRC52-58 and grade 6 precision. These gears benefit from an innovative spray circulating lubrication system, enhanced by a convenient circulating oil display window for constant monitoring. The robust, keyless connection ring secures the unyielding link between gear and shaft, guaranteeing unwavering reliability. In essence, this machine epitomizes high automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and extraordinary production efficiency. It stands as the ultimate solution for visionaries seeking to redefine the boundaries of possibility in carton printing and die cutting.

Product Parameters

Feeding Unit:

1. Our state-of-the-art paper feeding unit stands as a testament to modern innovation, drawing on the finest technological advancements from Taiwan Province. The key component, a paper feeding wheel shaft, is crafted from premium bearing steel, ensuring unparalleled precision, exceptional durability, and top-notch performance. This masterpiece of engineering excellence is designed to elevate your productivity to new heights.
2. Experience the ultimate in user-friendly design with our sophisticated control panel, featuring a vibrant 7-inch color touch screen that enhances interaction and communication. Seamlessly overseeing paper feeding, printing, slotting, and die-cutting processes, the panel empowers you with real-time insights. Benefit from advanced phase monitoring, speed tracking, and counting capabilities, along with comprehensive system settings like fan speeds and alignment. This dual-operating system supports both manual and automated precision controls, adapting effortlessly to your unique operational needs for unmatched efficiency.
3. Revolutionize your paper feeding efficiency with our groundbreaking suction fan, expertly adaptable to various cardboard sizes via a motor guided by a frequency converter. This innovation dramatically reduces power consumption, delivering cost-effectiveness while significantly enhancing printing quality. Aided by a robust motor-driven dust removal fan and multiple dust brushes, it ensures pristine cardboard surfaces, resulting in impeccable print results.
4. Our advanced paper feeding system is the epitome of precision and performance, making it an ideal choice for every corrugated shape. Delivering consistent outcomes with high-speed accuracy, the vacuum negative pressure suction flat feeding guarantees flawless results. Opt for the 'Soft Pressing' high-matching type to enjoy reduced friction, minimal cardboard damage, and preserved integrity. This system adeptly processes E-groove and lower-quality cardboards, maximizing efficiency and minimizing downtime.
5. Using the leading edge of the cardboard as a precise reference point, our system significantly reduces discrepancies in cardboard length. As the cardboard is elegantly conveyed to the pulley, it maintains a synchronized speed, ensuring seamless transitions that are free from precision loss due to speed variations, ensuring smooth and consistent operations.
6. Achieve flawless adjustments with our electric left-right stop gauges, whether in synchronized or independent modes. The cardboard dragging frame's electric width adaptability, paired with a manually adjustable front baffle, ensures reliable and user-friendly operations, elevating the overall user experience with precision and ease.
7. The unit's opening and closing are precisely managed by an electric control system, enhanced by a robust alarm feature for heightened safety. Prevent mishaps with our advanced friction clutch transmission shaft and pneumatic interlock, securing both safety and precision. Overload protection safeguards essential components, allowing rapid restoration to normal production after adjustments, minimizing waste and ensuring perfectly aligned printing results.
8. Our paper feeding system features a lower roller of high-grade seamless steel, expertly ground and electroplated to optimize friction and ensure flawless cardboard movement. With dual-layer rubber feed rollers offering elasticity and wear-resistance, combined with a quick-release design, it ensures swift, seamless operations. Our precise two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, guarantees seamless manual control and adaptability.
   Printing Unit:
   Printing Plate Roller
   Expertly crafted with precision, our printing plate roller features an under ¢524mm diameter (including the plate diameter under ¢536mm). Fabricated from high-quality steel, its surface is finely ground, hard chromium plated, and dynamically balanced, making it ideal for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are etched with reference lines for effortless plate hanging and alignment. Equipped with a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are swift and uncomplicated. With 6mm axial distance adjustment between the roller and lateral displacement, and robust 12mm electric modification range, the printing plate can be expertly adjusted, whether stationary or in motion. The printing plate roller phase planetary gear is crafted to manage the360°degree circumference adjustment with astounding precision, ensuring accurate 360° Welcome to the next generation of printing technology, where innovation meets simplicity. Our groundbreaking computerized control system orchestrates motor functions seamlessly, ensuring perfection whether the machine is running or idle. At the heart of this marvel is an elegant touch screen, your very own command center, providing real-time input sizes and making auto-adjustments with ease and precision to deliver a hassle-free experience. Experience labor efficiency like never before with our automatic zeroing mechanism that activates the optimal plate-hanging position with just a click. Enjoy the effortless convenience of a user-friendly pedal switch, allowing smooth forward and backward rotation of the printing plate cylinder, transforming maintenance and plate changes into an effortless task.

Impression roller

1. Discover a new dimension of precision with our meticulously crafted impression roller. Fashioned from seamless high-quality steel pipe, it undergoes precise fine processing, including dynamic and static balance corrections, ensuring unwavering reliability. Through rigorous quenching, tempering, and hot charging processes, complemented by surface fine grinding and electroplating, this roller achieves exceptional performance, setting a new standard for printing perfection.
2. Our cutting-edge, backlash-free gear adjustment mechanism ensures impeccable meshing with every adjustment, guaranteeing flawless transmission. Fine-tune with ease using the manual micro-adjustment scale display, allowing you to precisely adjust the gap between the printing plate roller and the impression roller. Powered by a robust 1:200 double-stage worm gear box, experience seamless adjustments from 0-12mm, delivering unrivaled precision and accuracy with every turn.

Metal anilox roller

1. Elevate your efficiency with the innovative cantilever structure of our anilox roller cots, simplifying installation and maintenance, while offering the option for an advanced scraper system later. Crafted by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers boast high-quality steel, incorporating cutting-edge technology for exceptional durability, wear resistance, and precise ink control. With mesh numbers available in 200, 220, 250, and 280 lines/inch, you can tailor your printing to perfection.
2. Enjoy sophistication in action with our advanced pneumatic pressing system, dynamically adjusting the contact between the anilox roller and printing plate roller, automatically lifting the plate upon machine halt to preserve pristine conditions. The electric ink uniforming system activates instantly, preventing ink from drying out. Customize each printing unit's inking delay time independently; the anilox roller's one-way overrunning clutch quickly disconnects, enhancing convenience for ink mixing or washing.
3. Enhance your print quality with our optional ceramic net roller, available at an additional cost. The steel pipe, expertly coated in ceramic and polished through grinding and laser engraving, ensures uniformly inked dots ranging from 200 to 400 lines/inch, offering superior quality and resolution.

Rubber roller

1. Crafted by the prestigious 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rollers are precision-engineered from top-tier seamless steel pipes, undergoing dynamic and static balance treatments. Encased in premium Ding Qing rubber, they provide unmatched wear and corrosion resistance. Expertly shaped by precision CNC grinders, they ensure exceptional height and cot accuracy, guaranteeing flawless operation and longevity.
2. Employ a precise 1:200 double-stage worm gear for clearance fine adjustment, ensuring consistent and uniform ink application. After meticulous fine-tuning, the gravity-induced self-locking mechanism secures the roller in place, with the rubber roller separating from the anilox roller post-cleaning to prevent deformation, maintaining its elasticity and performance over time.

Scraper system

1. Revolutionize your ink management with our state-of-the-art chamber fluid dynamics and ink sealing design. Our enclosed double scraper system elevates ink management, reducing waste with an automatic compensation feature that ensures scraper alignment is continually perfect. With anti-corrosion and anti-sticking coatings within the chamber, ink transfer and cleaning are streamlined. Effortlessly upgrade from older cot or single scraper systems to our fully enclosed design, ideal for volatile solvent units, enhancing environmental conditions and significantly reducing solvent use.
2. Achieve the pinnacle of precision with our expertly engineered scraping angle and mechanical accuracy. Our system guarantees consistent scraper positioning, even after replacements, delivering superior results each time. The sealing system's adjustable compensation feature ensures uninterrupted operations, maintaining a perfectly sealed ink delivery system. Our innovative sealing block design adheres directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Experience effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools, for seamless operation.

Ink supply system

1. Experience the extraordinary excellence of our ink supply system, featuring a revolutionary one-way diaphragm type pneumatic pump designed for optimal water recovery, filtration, and circulation. Opt for our advanced scraper ink control systems to benefit from a cutting-edge double-acting diaphragm pump. The sophisticated automatic sensing and detection system vigilantly monitors ink levels, providing instant anomaly alerts with a robust warning system and alarm bell, ensuring unparalleled safety and peak performance.
2. Our transparent ink supply pipe, coupled with a strategically high-mounted ink storage cup, provides unmatched visibility of ink levels throughout production. The ingeniously designed circulating cleaning pipeline and ink roller ensure streamlined operations for rapid and efficient cleaning. This system maintains a constant ink supply, ensuring seamless, uninterrupted productivity.

Phase adjustment mechanism
1. Enhance your control over the printing plate roller with our innovative phase adjustment system, powered by a cutting-edge frequency converter. Effortlessly perform 360-degree phase adjustments, whether the machine is in motion or at rest, granting unparalleled versatility and precision.
2. Our state-of-the-art frequency converter expertly manages motor speed with integrated encoder technology, while an advanced PLC programming system ensures precision in phase adjustments is consistently maintained with an impressive 0.2mm tolerance.
Pneumatic interlocking brake positioning device

1. Experience unmatched stability during machine operations with our advanced cylinder brake mechanism. Whether separating the machine or fine-tuning the phase, it precisely restricts rotation to maintain the original gear position with superior accuracy, ensuring flawless performance.
2. Enjoy smooth operation with each printing unit, featuring intuitive positive and negative inching controls on the main machine. This advanced system significantly simplifies processes such as plate erasing, hanging, and color registration, enhancing overall efficiency while reducing labor intensity.

Slotting unit
Touch screen operation control
Effortlessly manage our slotting department's operations with a user-friendly touch screen interface that controls the PLC programming automation system. Input your product dimensions ('length * width * height') as per your order, and the system automatically positions the order for you. You can also manually adjust the slotting position to align perfectly with customer specifications, ensuring precision and customization tailored to your exact needs.

Embrace enhanced efficiency with our vibrant, user-friendly color man-machine interface, offering menu storage and automatic shift distance compensation. Driven by a high-performance frequency converter, the motor expertly manages transmission through the Taiwan Province Delta, ensuring rapid, stable, and precise cutter head displacement. The encoder, in perfect harmony with the PLC control box, facilitates meticulous high-profile cutter adjustments, allowing all four cutters to synchronize their distances, significantly reducing adjustment time and boosting work efficiency.

Experience exceptional pre-pressing, line pressing, and slotting capabilities with our six-axis, fully computer-controlled slotting section. It delivers unrivaled precision and effortless usability, setting new benchmarks in slotting technology.

1. Ingeniously designed, our single-shaft, double-knife slotted structure features an internal tooth design that efficiently adjusts box heights while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop for enhanced safety and provides convenient positive and negative inching across the entire machine for flexible, user-friendly operation.
2. Our exquisitely designed standard grooving knife, with its robust 7mm thickness, is masterfully crafted from premium alloy steel. After undergoing meticulous heat treatment, this knife radiates unmatched hardness and resilience. Featuring a double-blade trimming knife, this tool guarantees razor-sharp, precise cuts. The shaft, meticulously crafted from high-quality 45# seamless steel tube, is ground and electroplated to ensure effortlessly smooth movement. With a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases outstanding adaptability in production. The elastic double-blade trimming knife offers seamless, cost-effective trimming.
3. Our state-of-the-art machine incorporates advanced linear guide rail technology, achieving unparalleled stability and precision in slotting phase accuracy. Equipped with a ten-screw automatic adjustment system, it seamlessly coordinates the electric lateral movement adjustment of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This precision engineering is flawlessly controlled through cutting-edge button and touch screen interfaces, delivering unrivaled accuracy in every operation.

Pre-pressing wheel and line pressing wheel

1. The Premium High-Speed Automatic Carton Printer is a paragon of engineering brilliance, showcasing meticulous precision. Its upper and lower shafts, crafted from top-tier steel, are subjected to quenching, tempering, and electroplating, achieving both dynamic and static balance. This extraordinary design features four innovative line pressing wheel groups, expertly preventing cardboard crushing while ensuring immaculate and precise line pressing. The slotting section, enhanced by prepressing wheels, refines line formation, minimizes cracking, and upholds a uniformly shaped box through dual prepressing and precision pressing processes. This machine establishes a new benchmark in precision and reliability for carton printing technology.
2. Experience unmatched precision with our wire pressing wheel gap, adjustable manually within a 2-12mm range. Our revolutionary backlash-free mechanism ensures seamless gear adjustments, maintaining exceptional transmission precision and reliability. This feature not only elevates performance but also ensures consistent outcomes, making it an essential tool for those striving for operational perfection.

Slotted phase adjusting mechanism

1. Our slotting phase system is powered by a sophisticated planetary gear mechanism, seamlessly integrated with PLC and electric digital input. This allows 360-degree precise adjustments, whether the machine is in motion or idle, ensuring consistent and optimal performance. This advanced system guarantees operations that are not only efficient but remarkably precise.

Die-cutting unit

1. Our unit's knife plate roller, featuring an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is meticulously crafted from premium cast steel. Utilizing surface grinding and precise balance correction techniques, we achieve exceptional operational stability. The electroplated shaft finish ensures uniform hole separation, delivering precision and consistency in every operation.
2. Our expertly engineered system features die template bolt holes designed with a 10M specification, axial spacing of 100mm, and 18 equal radial divisions. The die cutter stands at a height of 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard. This remarkable customization and flexibility ensure your production requirements are met with outstanding efficiency.

Rubber roller (upper roller)
1. Our expertly crafted rubber pad roller features a diameter of less than ¢536mm with a rubber pad diameter of 554mm. Its quick-change design offers exceptional wear resistance and longevity. Forged from superior cast steel, the roller undergoes quenching, tempering, and surface fine grinding to ensure optimal running stability and performance, ensuring seamless and efficient operations.
2. Our durable air-lock fixed adjusting mechanism permits precise electrical fine-tuning of the gap between the knife die roller and the rubber pad roller. The 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across various knife positions and significantly extending the lifespan of the Youli rubber pad. This feature not only enhances performance but also maximizes equipment longevity.
Grinding repair mechanism
1. Experience the pinnacle of innovation with our cutting-edge electric grinding system, designed to swiftly and efficiently refine the rubber pad. This remarkable enhancement not only significantly extends the service life of the pad but also ensures your equipment operates at its best. Achieve consistent and reliable results with every operation, knowing that your machinery is maintained in peak condition.
Phase adjusting device
1. Discover the convenience of our advanced die-cutting phase, offering electric digital 360-degree adjustment for seamless modifications whether your equipment is running or paused. This revolutionary feature guarantees an uninterrupted workflow, allowing you to achieve precision and efficiency with unparalleled ease and confidence, every single time.
Drive gear

1. Our high-precision helical gear transmission stands as a testament to superior engineering, meticulously crafted from premium 20GrMnTi alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, it promises smooth operation with minimal noise. With a lasting hardness of HRC58-62, enjoy consistently flawless printing register accuracy, embodying unmatched reliability and top-tier performance with minimal wear over time.

2. Our revolutionary shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve, ensures a keyless connection with zero gaps during high-torque use. This innovation simplifies installation and maintenance, ensuring impeccable printing registration every single time, transforming your operational efficiency effortlessly.
3. Experience the brilliance of our cutting-edge gear lubrication system, leveraging advanced automatic spray lubrication through a precision gear oil pump. This sophisticated system ensures top-notch transmission accuracy, safeguarding the longevity and peak performance of your machinery. Enjoy peace of mind and superior efficiency, knowing your equipment is protected.
Motor part

1. Immerse yourself in the unsurpassed excellence of our main motor, expertly managed by the esteemed 'Dongli' frequency converter. It promises smooth and fluid operation with minimal disruptions and serene silence. Anchored by the renowned 'Taiwan Province Delta' frequency converter, the machine delivers exceptional low-speed rated torque output, ensuring a whisper-quiet, steadfast performance that revolutionizes your productivity and maximizes operational efficiency.
2. Our avant-garde machinery seamlessly incorporates innovative Zhongxin fans, expertly crafted for dual functionalities-adsorption and dust removal. The unwavering reliability of the Zhejiang DH phase motor, harmoniously paired with the prestigious Taiwan Province Taibang ink homogenizing motor, orchestrates a masterful blend of quiet operation and stable power performance. This exceptional synergy promises peak efficiency and reliability in every production cycle, truly a masterpiece of engineering.

Bearing part
1. Our elite machine is equipped with the prestigious 'NSK' main bearings, epitomizing precision and unparalleled durability. Complementing this expertise, we include additional bearings from esteemed domestic leaders like Wahalo. Our product consistently meets the rigorous accuracy benchmarks of P6 P5 P4 and surpasses superior vibration standards, exceeding the Z1 group classification.
Electrical components
1. Each unit is meticulously outfitted with a sophisticated electronic control unit, engineered for maximum safety and reliability. We employ premier components from Zhejiang Zhengtai to empower our relays, indicator lights, buttons, and contactors. The strategic integration of Yadeke pneumatic components, including solenoid valves and cylinders, ensures a performance that remains adaptable, resilient, and enduring for the long haul.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Dongguang Zhanzhuo Machinery

Zhanzhuo Machinery stands as an emblem of innovation, pioneering the production of world-class corrugated cardboard carton machines. With certified import and export credentials, our illustrious portfolio features multi-layer corrugated board production lines-available in 3-layer, 5-layer, and 7-layer configurations-and advanced cardboard and carton production lines. At the pinnacle of our offerings are intelligent digital printer machines, delivering automatic high-definition, high-speed printing, slotting, and die-cutting solutions. We also excel in smart, automatic folder gluers, stitchers, and combined gluer and stitcher machines. Our comprehensive range includes roller paper cutter machines, flute laminating machines, roller-to-roller film laminators, and partition assemblers. Proudly holding over ten national patents and certifications, including ISO9001 and CE EU, our products promise unrivaled quality, safety, and functionality. Committed to exceptional service, we offer bespoke solutions, expert remote video support, and 24/7 overseas technical assistance, ensuring your success and satisfaction.

Our products are celebrated across the globe, making a significant impact in the elite markets of the US, UK, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While our pricing may not be the most competitive, the unparalleled quality we provide speaks volumes. We believe in justifying our prices once rather than apologizing multiple times for inferior quality. In the fiercely competitive landscape we navigate, our superior quality stands out clearly and unmistakably.

Our international trade philosophy is grounded in unwavering integrity, representing a commitment to reliability and trustworthiness. By partnering with us, you align yourself with a most credible and esteemed ally on the global stage. Embark on a transformative, world-class journey with us today, where your success is our paramount objective.

Q: Where are you located? Do you have import and export rights? How long have you been operating in this industry? Can I visit your factory?
A:Our headquarters are strategically located in Dongguang County, Cangzhou, Hebei, China. We proudly possess import and export rights, reflecting our commitment to global trade. With extensive experience in both production and international commerce, we offer bespoke customization services. We cordially invite you to visit our factory and witness our expertise and operations firsthand.
Q: What is the production timeline for the machines? How do you manage installation and debugging? Is your after-sales service reliable?
A: For our standard machines, the production period ranges from 30 to 60 days, while larger production lines requireapproximately 180 days. Our expert engineers provide comprehensive remote video guidance and are available for 24/7 overseas technical support, ensuring you receive unmatched service excellence throughout your engagement with us.
Q: What are your main products? What are the terms of payment?
A:Immerse yourself in a world of cutting-edge innovation with Dongguang Zhanzhuo Import and Export Trade Co., Ltd.'s extensive collection of premium products! Our flagship offerings include state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines meticulously engineered for peak efficiency and unwavering reliability. Elevate your manufacturing process into a technological triumph with our advanced cardboard and carton production lines. Our high-resolution, high-speed printing slotting die-cutting machines, along with our intelligently automated digital printer solutions, empower you with unparalleled precision. Experience unmatched productivity with our intelligent automatic high-speed folder gluer machines, stitcher machines, and combination gluer and stitcher machines. For precise cutting requirements, our cutting-edge roller paper cutter machines are your go-to choice. Achieve flawless lamination results with our sophisticated cardboard flute laminating machines and roller to roller film laminating systems. Simplify your assembly line with our pioneering partition assembler machines, epitomizing the pinnacle of technological advancement.

To ensure a seamless acquisition of our premium machinery, we require a simple deposit of 30% upfront, with the remaining 70% balance to be settled before dispatch. This structured payment approach guarantees a smooth and efficient transaction, enabling the effortless integration of our cutting-edge equipment into your operations, ensuring your business achieves new heights of productivity and success.