Experience the pinnacle of efficiency with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed for the discerning professional, this state-of-the-art machine combines precision engineering with unrivaled speed, ensuring your carton printing and cutting needs are met with unparalleled accuracy and swiftness. Elevate your production line to new heights with technology that embodies innovation and excellence.
Detailed Photos
Product Description
Introducing the Cutting Edge Carton Printer Die Cutter Machine for Professionals, a revolutionary piece of equipment designed to elevate your printing and cutting processes to new heights of efficiency and precision. This state-of-the-art machinery seamlessly executes a myriad of tasks in one smooth operation, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all with unparalleled precision and speed. The machine's advanced design features a leading-edge paper feed system utilizing adsorption technology, while its main machine and fan operations are meticulously controlled by a frequency converter. This ensures precise starts and stops, complemented by a high-power dust removal fan that ensures the cardboard surface remains spotless for impeccable print quality. Ergonomically crafted, the human-machine interface, powered by a sophisticated PLC programming system, allows for intuitive control over every aspect of operation. Dual touch screens-one main and one side-offer seamless navigation for unparalleled print accuracy at every stage, from paper feeding to discharge. To guarantee operator safety, the machine boasts a front-end paper output monitoring system, providing real-time oversight during both startup and adjustments. Each component of this machine is engineered for optimal performance, featuring an electric opening and closing system, pneumatic locking and plate lifting systems, along with an automatic ink mixing mechanism and an ink shortage alarm, all ensuring consistent, high-quality prints with precise color registration. Durability is assured with all transmission shafts treated for dynamic and static balance, while gears undergo special processing for enhanced performance. Carburized and ground to a hardness of HRC52-58 and a precision of grade 6, these gears are kept in peak condition with a spray circulating lubrication system, complete with a convenient display window for real-time monitoring. The robust, keyless connection ring securing the gear to the transmission shaft underscores the reliability of this cutting-edge system. Experience automation at its finest with this machine, offering ease of use, maintenance simplicity, and unparalleled production efficiency. It's not just a machine; it's the cornerstone of professional-grade carton printing and die cutting, delivering exquisite patterns and precise color registration every time.
Product Parameters
Feeding Unit: The heart of seamless operations, ensuring precision and efficiency in every step of the process.
- The paper feeding process exemplifies state-of-the-art technology, incorporating the premier Taiwan Province leading edge paper feeding mechanism. The wheel shaft, crafted from high-quality bearing steel, ensures durability and precision, setting a new standard in paper feeding technology.
- Experience innovation with our user-centric control panel, boasting a vibrant 7-inch color touch screen that facilitates seamless interaction between each machine section. Effortlessly manage and monitor operations across paper feeding, printing, slotting, and die cutting sections. Enjoy complete control with real-time displays of current phase operations, machine speed, and essential system settings. Whether adjusting the fans for optimal suction or ensuring flawless continuity and separation, our interface supports both automatic and manual electric control systems for each section, providing swift adjustments and secure, straightforward operation.
- Revolutionize paper feeding with our adjustable suction fan, tailored for each cardboard size, powered by a state-of-the-art frequency converter motor that optimizes energy use and reduces costs. The dynamic dust removal fan, equipped with advanced dust brushes, elevates print quality by meticulously cleaning the cardboard surface, ensuring impeccable results every time.
- Our leading edge paper feeding offers versatility with a standard type suitable for all corrugated shapes, ensuring robust performance and high precision. Opt for the 'Soft Pressing' high-matching type to minimize friction and preserve the integrity of the corrugated cardboard. This option protects the strength and form of the cardboard, simplifies smooth transmission, and prevents congestion, making it ideal for E-groove, horizontal, curved, or lower quality cardboard. Choose the option that suits your needs and experience optimized efficiency and reduced production time.
- Utilizing the leading edge of cardboard as a positioning benchmark dramatically minimizes the impact of length discrepancies. As cardboard is fed to the pulley, synchronized speeds ensure seamless handover accuracy, unaffected by speed variations.
- Experience seamless operations with our electric adjustment left and right stop gauges for precise control. Customize the cardboard dragging frame easily with electric front-back adjustments to adapt to varying widths. The front baffle's synchronized manual lift ensures reliability and simplicity, enhancing operational ease.
- Experience safety and precision with our electric control unit opening and closing system, featuring a continuous ringing alarm and one-button positioning. The friction clutch on the transmission shaft safeguards against operator error, while the pneumatic interlocking device ensures firm, precise locking. With overload protection on the split transmission shaft, protect other components from damage. Maintain consistent gear meshing for normal production even after separation, eliminating waste due to misprinting.
- Crafted from premium seamless steel pipe, the lower roller of the paper feeding roller offers exemplary durability. Finely ground, horizontally pressed, and electroplated for enhanced friction, it ensures efficient cardboard feeding. The dual-layer coated rubber feed roller and cots, boasting inner elasticity and outer wear resistance, provide superior performance. Quick-release structures enhance convenience, while the innovative two-stage worm gear deceleration mechanism allows precise manual pressure adjustments, displayed clearly for optimal results.
Printing Unit: The quintessential component for delivering vibrant, precise prints that elevate your production capabilities.
Printing Plate Roller: The cornerstone of vivid and accurate printing, ensuring every detail is captured with perfection.
Revitalize your printing operations with our state-of-the-art diameter of the printing plate roller, meticulously engineered at < ¢524mm (including the plate diameter < ¢536mm). Crafted from premium-quality steel, this component undergoes precise surface grinding, hard chromium plating, and dynamic balance correction to ensure smooth, high-speed printing. Both the horizontal and circumferential directions of the shaft are designed for engraving reference lines, streamlining plate hanging and alignment processes. Our ratchet-fixed plate winding shaft, equipped with a plate hanging groove, facilitates rapid plate changes. Electrically adjustable, the axial distance between the printing plate roller and the plate pulling displacement can be precisely managed with a 6mm range, offering a total effective adjustment of 12mm for on-the-fly or paused corrections. Experience unparalleled control with the printing plate roller phase planetary gear, enhancing your printing precision.360°Ensure seamless 360-degree circumference adjustment with our advanced 360° computer system, which effortlessly manages motor operation adjustments both in motion and at rest. Our intuitive touch screen displays adjustment quantities in real-time and executes auto-adjustments with simple size inputs. Featuring an automatic zeroing device for the printing plate roller, our system provides convenient plate hanging positions-just press the designated button, and the equipment will autonomously position itself for optimal plate hanging, significantly boosting your operational efficiency. The integrated pedal switch allows for convenient forward and backward rotation of the printing plate cylinder, enhancing ease during plate changes and cleaning.
Experience flawless printing with our Impression Roller,
- meticulously crafted from superior seamless steel pipe. This roller undergoes dynamic and static balance correction, providing unwavering stability during operation. Quenching, tempering, hot charging, and surface treatments like fine grinding and electroplating ensure durability and performance.
- Our gear features an innovative backlash-free adjustment mechanism, ensuring seamless gear meshing and impeccable transmission accuracy. Fine-tune the gap between the printing plate roller and the impression roller with manual micro-adjustments and a scale display. The 1:200 double-stage worm gearbox facilitates precise positioning adjustments within a 0-12mm range.
Discover the unparalleled efficiency of our Metal Anilox Roller,
- engineered with an advanced cantilever structure for effortless installation and maintenance. Enhance flexibility with the option to add a scraper system. Proudly manufactured by "Haili Roller" in Changzhou, Jiangsu Province, this anilox roller is crafted using high-grade steel processed with specialized techniques for exceptional longevity, wear, and corrosion resistance, along with excellent ink control. Choose from a range of honeycomb mesh options-200, 220, 250, 280 lines/inch-tailored to your printed products.
- Optimize your printing capabilities with the anilox roller and printing plate roller's pneumatic touch plate adjustment, which automatically lifts the plate upon machine stoppage. This system activates an electric uniform ink mechanism to prevent ink drying, adaptable with paper feeding dynamics. Each printing unit's inking delay is independently adjustable, while the anilox roller's one-way overrunning clutch allows effortless separation from the driving force, simplifying ink mixing and cleaning.
- Elevate your print quality with our optional ceramic net roller, featuring a robust steel pipe surface coated with ceramic. After precise grinding and laser engraving, enjoy uniformly inked dots ranging from 200-400 lines/inch, available as an optional upgrade.
Enhance your printing precision with our Rubber Roller,
- crafted by "Silver Star Spring Breeze" in Jizhou, Hebei Province. Constructed from high-quality seamless steel tubes, these rollers undergo dynamic and static balance refinement, while the outer surface is coated with premium Ding Qing rubber. This rubber is both wear and corrosion-resistant, ground to perfection using precision CNC technology, ensuring optimal middle height and cot accuracy.
- Benefit from a 1:200 double-stage worm gear system for precise clearance fine adjustments, achieving even ink application. The self-locking mechanism by gravity post-adjustment and the separation of the rubber and anilox rollers post-cleaning ensure the rubber maintains its form and elasticity.
Experience superior ink management with our advanced Scraper System,
- Discover the revolutionary closed double scraper system, designed with innovative chamber fluid dynamics and advanced ink sealing technology. This system excels in ink delivery efficiency, significantly reducing ink usage. With pneumatic cylinder adjustments and automatic scraper abrasion compensation, the anilox roller and scraper achieve optimal contact for superior scraping results. The interior's anti-corrosion and anti-sticking coating facilitates easier ink transfer and cleaning. This comprehensive installation design allows for the effortless replacement of older cots or single scraper systems, truly encapsulating a fully enclosed environment ideal for volatile solvent units, enhancing solvent savings and enriching the working atmosphere.
- Experience unparalleled precision with our accurate scraping angle and mechanical reliability. The scraper maintains its position even after replacement, ensuring consistent top-tier scraping performance. Our adjustable compensation-seal system operates seamlessly without halting production, guaranteeing a completely sealed ink delivery environment. The adaptable sealing block attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands. Effortlessly assemble or disassemble the closed chamber without auxiliary tools, streamlining your workflow.
State-of-the-Art Ink Supply System
- Our ink supply system features a one-way diaphragm pneumatic pump, expertly designed to recover accumulated water in the pump and piping through an integrated filter and ink circulation system. For enhanced control, a double-acting diaphragm pump is included as an optional feature. Benefit from the automated ink quantity sensing and detection system, equipped with an intuitive abnormal ink and wash alert system, complete with warning indicators and alarm bells to ensure optimal operation.
- The transparent ink supply pipe, coupled with a high-hanging ink storage cup, offers an intuitive view of ink supply levels during production. Our circulating cleaning pipeline and ink roller ensure smooth, effortless operation and cleaning, providing a stable and consistent ink supply for your printing needs.
Precision Phase Adjustment Mechanism
1. Experience seamless control with a frequency converter managing the phase of the printing plate roller, enabling 360-degree phase adjustments during both operational and stationary states.
2. The motor speed is expertly controlled by a frequency converter, synchronized with an encoder and PLC programming system. Adjustments lead to automatic motor speed changes, maintaining phase adjustment precision within a remarkable 0.2mm tolerance.
Advanced Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism ensures safety by limiting machine rotation during separation or phase adjustments, securely fixing the original gear position.
- Each printing unit is equipped with positive and negative inching controls on the main machine, simplifying operations such as plate erasing, hanging, and color registration, significantly reducing labor efforts.
Efficient Slotting Unit
Touch Screen Operation Control for Seamless Functionality
Utilize our touch screen control for the slotting department powered by an advanced PLC programming automation system. Enter product dimensions such as "length * width * height" according to order specifications. With the press of a button, the system arranges orders to precise positions, allowing manual fine-tuning of slotting based on customer requirements.
The color man-machine interface offers menu storage, automatic compensation, and shift distance corrections. The Delta frequency converter from Taiwan Province manages the motor transmission box, with adjustable motor speed ensuring rapid, stable, and precise cutter head lateral displacement. The encoder and PLC control box synchronize to adjust the high-profile cutter, with four cutters adjusting simultaneously, dramatically reducing adjustment time and boosting efficiency.
Pre-pressing, Line Pressing, and Slotting: A Six-Axis Fully Computer-Controlled Slotting Part
- Our single-shaft double-knife slotted structure, featuring an internal tooth configuration, protects carton's integrity by preventing lubricating oil contamination. Equipped with an emergency stop device for added safety and positive and negative inching for the entire machine, operation is both convenient and flexible.
- Our cutting-edge grooving knife boasts a standard thickness of 7mm, masterfully crafted from premium alloy steel. Post heat treatment, it delivers remarkable hardness and toughness. The dual-blade trimming knife is engineered for razor-sharp precision and unparalleled accuracy. Constructed from superior quality 45# seamless steel tube, the shaft undergoes meticulous grinding and electroplating, ensuring seamless motion. The innovative large displacement mechanism of the middle cutter, along with the robust trimming and cutting device, offers formidable production adaptability. The elastic double-blade trimming knife guarantees a flawless trim, optimizing cost efficiency.
- Experience the pinnacle of precision with our linear guide rail technology, designed to offer unwavering stability and accuracy in slotting phase precision. Our ten-screw automatic adjustment system provides synchronized electric configuration for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat, all seamlessly controlled through a user-friendly button and touch screen interface.
Pre-pressing Wheel and Line Pressing Wheel
- Crafted from top-grade steel, our upper and lower shafts undergo a meticulous process of quenching, tempering, and electroplating to achieve dynamic and static balance. With four innovative line pressing wheels, our design ensures your cardboard remains intact, delivering a smooth and immaculate line press. Complemented by a prepressing wheel set, the dual prepressing and pressing lines refine the line shape, minimizing cracking risks and ensuring box uniformity.
- Effortlessly fine-tune the wire pressing wheel with our manual gap dial adjustment, offering an impressive range of 2-12mm. Our backlash-free adjusting mechanism guarantees flawless gear meshing during adjustments, preserving transmission precision.
Slotted Phase Adjusting Mechanism
- Boasting a sophisticated planetary gear mechanism, our slotting phase incorporates PLC and electric digital input for a seamless 360-degree adjustment, whether the equipment is in motion or at a standstill.
Die-Cutting Unit
- Our knife plate roller features an outer diameter of < ¢486mm, including a knife template diameter of < ¢536mm. Constructed from high-quality cast steel, it undergoes surface grinding, balance correction, and uniform hole separation to enhance operational stability, with shafts that are expertly electroplated.
- Our die template bolt holes measure 10M, with axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter height is 25.4mm, and the wooden template thickness is meticulously optimized at 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. Featuring a rubber pad roller diameter of less than ¢536mm, and a rubber pad diameter of 554mm, our quick-change rubber pad offers remarkable wear resistance and prolonged service life. With high-quality cast steel, quenching, tempering, and dynamic and static balance, the surface is fine-ground to enhance operational stability.
2. Our knife die roller and rubber pad roller gap is electrically adjustable, complemented by a stable air-lock fixed mechanism. The mechanical transverse 50mm traveling device compensates for speed differences, ensuring uniform wear across each knife position and significantly extending the Youli rubber pad's lifespan.
Grinding Repair Mechanism
1. Our electric grinding rubber pad offers swift and efficient correction, significantly enhancing the rubber pad's service life.
Phase Adjusting Device
1. The die-cutting phase is seamlessly adjustable via electric digital 360, allowing modification during both operation and downtime.
Drive Gear
- Our high-precision helical gear transmission is constructed from 20GrMnTi high-quality alloy steel. The gears undergo quenching, tempering, high-frequency quenching, and grinding to ensure smooth operation, minimal noise, and impressive durability, maintaining printing register accuracy with remarkable longevity.
2. The remarkable design of the shaft and gear utilizes a tensioning connecting sleeve for a keyless connection, ensuring zero gaps during high-torque usage. This innovation not only simplifies installation and maintenance but also promises sustained high transmission accuracy, ensuring precise printing registration over the long term.
3. Experience unparalleled transmission accuracy and extended service life with our state-of-the-art automatic spray lubrication system. This advanced gear oil pump technology ensures each gear is meticulously lubricated, maintaining optimal performance throughout its lifespan.
Motor Part
- The main motor is expertly controlled by the renowned 'Dongli' frequency converter, delivering smooth operation with minimal vibration and noise. Our system is enhanced by the 'Taiwan Province Delta' frequency converter, which offers low-speed rated torque output for ultra-quiet and stable performance.
- Our sophisticated ventilation system features Zhongxin fans for both adsorption and dust removal. The phase motor, manufactured by Zhejiang DH, and the ink homogenizing motor from Taiwan Province Taibang, all ensure low noise and consistent power, elevating your operational efficiency.
Bearing Part
1. The machine's core operation is supported by the superior 'NSK' imported main bearings. Additional bearings, sourced from esteemed domestic producers like Wahalo, are chosen for their precision ratings of P6, P5, and P4, coupled with a vibration level of Z1 group or higher, ensuring reliability and excellence.
Electrical Components
1. Each unit features an independent electronic control unit designed for utmost safety and reliability. Key components like relays, indicator lights, buttons, and contactors are sourced from Zhejiang Zhengtai. Yadeke's pneumatic solenoid valves and cylinders offer flexibility, stability, and durability, providing a trustworthy and long-lasting solution.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence in the realm of manufacturing, specializing in high-quality corrugated cardboard carton machines. Our commitment to innovation and precision is unwavering. With the prestigious right to import and export, Zhanzhuo Machinery offers an impressive array of products: 3-layer/5-layer/7-layer corrugated board production lines, advanced cardboard and carton production lines, state-of-the-art intelligent digital printing machines, and fully automatic high-speed solutions tailored for your business needs. definition, high speed printing, slotting, and die-cutting machines, as well as intelligent automatic high speed folder gluer machines, stitcher machines, and multi-function gluer and stitcher machines. Our range also includes precision roller paper cutter machines, innovative cardboard flute laminating machines, cutting-edge roller-to-roller film laminating machines, and efficient partition assembler machines. These products exemplify safety, stability, and superior performance. Having secured over ten national patents, they are also ISO9001 and CE EU certified, assuring world-class quality. Our pre-sales and post-sale customer services are designed to be not only efficient but also exceptionally reliable. We offer bespoke services, professional remote video guidance, overseas technical support, and expert engineers available around the clock. We are dedicated to serving your needs with 24/7 accessibility.
With a global perspective, our products find their way to markets across the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other nations, making Zhanzhuo Machinery a truly international success. Our philosophy is rooted in quality over price. While we may not offer the lowest prices, we promise unparalleled quality. We prefer to explain our pricing upfront rather than apologize for subpar quality later. This principle grants us a formidable edge in a competitive industry.
In the world of global trade, integrity is our cornerstone. By choosing us, you are selecting the most dependable partner worldwide. Embark on a journey to world-class excellence with us, starting now.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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