Experience unparalleled efficiency with our High Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art marvel is engineered for seamless operations, ensuring precision and speed combined. Perfectly designed to meet all your carton printing needs with unmatched accuracy, it's the ultimate solution for businesses seeking to elevate their production capabilities.
Detailed Photos
Product Description
Behold our User-Friendly High Speed Carton Printing Machine, a masterful piece of innovation designed to meet all your paperboard processing needs in one seamless operation. This versatile equipment performs a symphony of functions, including multi-color printing, line pressing, slotting, trimming, corner cutting, die-cutting, and punching, all in a single pass. At the heart of its operation, the advanced leading-edge feeds paper with precision through an adsorption system, while the main machine's frequency converter and fan elegantly control its start and stop functions. Our high-power dust removal fan ensures pristine surfaces, while a cutting-edge PLC programming system empowers both the main and side touch screens, creating an intuitive human-machine interface that enhances operational control across every stage-from paper feeding to discharge. Safety reigns supreme with an innovative paper output monitoring system, allowing you to oversee the output process in real-time, safeguarding operators during machine start and adjustments. Each component is meticulously designed with electric opening and closing systems, pneumatic locking, plate lifting, and automatic ink mixing systems, complemented by an ink shortage alarm, all harmonizing to ensure seamless machine operation. Revel in the exquisite printing patterns and impeccable color registration delivered by our machine. Dynamic and static balance treatments grace every transmission shaft, while specially processed gears boast carburized and ground surfaces, achieving an HRC52-58 hardness and grade 6 precision. Enjoy the benefits of spray circulating lubrication with an oil display window for constant monitoring, paired with a keyless connection ring securing the gear and transmission shaft with unwavering reliability. Our machine epitomizes the pinnacle of automation, offering ease of use and maintenance, precise color fidelity, stunning print quality, and exceptional production efficiency.
Product Parameters
Feeding unit:
- Our High-Speed Carton Printing Machine is equipped with the exceptional Taiwan Province leading-edge paper feeding technology. The paper feeding wheel shaft is crafted from premium bearing steel, ensuring durability and precision in operation.
- A sophisticated 7-inch color touch screen with an intuitive man-machine interface empowers operators to seamlessly manage and communicate across various sections-paper feeding, printing, slotting, and die cutting. Effortless control and real-time display of operational phases, machine speed, counting, and stoppage enhance efficiency. Features include plate lifting delay, system settings like constant speed tuning for the suction fan, dust removal fan, and alignment scheduling. The dual operating systems offer both automatic and manual electric control, ensuring swift adjustments while maintaining safety and simplicity.
- With a suction fan to aid paper feeding, adjustable airflow per section meets the size-specific needs of cardboard. The frequency converter-controlled motor optimizes power use, cutting costs. The powerful dust removal fan, equipped with multiple brushes, meticulously clears impurities, significantly boosting print quality.
- Our leading-edge paper feeding system is available in standard type (see Figure -1), adept for corrugated cardboard with varied shapes. It assures stable performance and high accuracy. The vacuum negative pressure mode guarantees precision at high speed. An upgrade to the 'Soft pressing' high matching type (see Figure -2) minimizes friction and protects the cardboard's corrugated strength, ensuring smooth, congestion-free transport. Perfect for corrugated paper with E-groove, our system saves both cardboard and production time.
- Using the leading edge of the cardboard as the benchmark significantly reduces errors caused by length discrepancies. As the cardboard aligns with the pulley, uniform speed ensures seamless transitions, unaffected by speed variations.
- Advanced electric adjustment in the left and right stop gauges allows synchronized control or independent operation. The electric front-back adjustment of the cardboard dragging frame accommodates various widths, while the manually synchronized front baffle lift ensures reliability and ease of use.
- The unit opening and closing are seamlessly operated with an electric control system accompanied by an alarm bell for safety. Quick one-button positioning and a friction clutch on the transmission shaft protect operators and the machine from operational errors. Our pneumatic interlocking mechanism ensures precise and secure unit engagement, maintaining gear positions post-separation. Overload protection safeguards parts, ensuring uninterrupted production and reducing waste due to misalignment.
- Constructed with high-quality seamless steel, the lower roller of the paper feeding system is precision-ground and electroplated for enhanced friction. The rubber feed rollers feature a dual-layer coat-28 degrees inner for elasticity and 45 degrees outer for wear resistance. Quick-release structure facilitates convenience and speed. Pressure adjustments are made manually via a two-stage worm gear mechanism, with the adjustment value clearly displayed for precision.
Printing unit:
Printing plate roller
The diameter of the printing plate roller is impressively designed at < ¢524mm (including the plate diameter < ¢536mm), crafted with superior high-quality steel. This ensures a surface of exceptional finish, thanks to fine grinding and hard chromium plating, all while maintaining dynamic balance for a seamless, smooth-running experience ideal for high-speed printing. The roller's shaft is ingeniously designed to facilitate both horizontal and circumferential engraving of reference lines, greatly enhancing the convenience of plate hanging and alignment. It features a ratchet fixed plate winding shaft equipped with a plate hanging groove for rapid plate changes. The axial distance between the printing plate roller and the displacement for left and right plate pulling is electrically adjustable by 6mm, offering an effective adjustment range of 12mm. This capability allows for precise plate corrections, whether the machine is running or paused. The planetary gear phase control of the printing plate roller ensures impeccable360°degree adjustment of the circumference, and the 360° degree computer precisely controls motor operations, allowing for seamless adjustments either during operation or when stopped. The intuitive touch screen conveniently displays the adjustment metrics and automatically adapts to input sizes. An automatic zeroing device is available for the printing plate roller, with a system that offers a plate hanging position function. Simply click the plate hanging position button for the equipment to swiftly move to the most favorable position for plate hanging, significantly optimizing labor efficiency. The inclusion of a pedal switch provides effortless control to rotate the printing plate cylinder both forwards and backwards, paving the way for easy plate changes and maintenance.
Impression roller
- Expertly crafted using high-quality seamless steel pipe, the impression roller undergoes precision dynamic and static balancing, ensuring flawless and stable operation. It is put through a rigorous process of quenching and tempering, followed by hot charging, dynamic and static balancing, and surface fine grinding paired with electroplating.
- The gear boasts a cutting-edge backlash-free adjustment mechanism that maintains perfect meshing during adjustments, thereby guaranteeing superior transmission accuracy. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is enhanced with a clear scale display. A 1:200 double-stage worm gear box facilitates meticulous positioning adjustments, offering an adjustable range of 0-12mm.
Metal anilox roller
- The anilox roller cots are designed with an advanced cantilever structure for effortless installation and maintenance, and a scraper system can be optionally added. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, the anilox roller is crafted using a specialized high-quality steel process that ensures long-lasting durability, exceptional wear resistance, and outstanding corrosion resistance, coupled with excellent ink control. The honeycomb mesh's mesh numbers vary from 200, 220, 250, to 280 lines/inch, providing flexibility for various printed products.
- The anilox roller and printing plate roller are optimized for touch plate adjustment through pneumatic pressing action, which automatically lifts the plate upon stopping the machine and activates the electric uniform ink to prevent ink from drying out. Each printing unit's inking delay can be individually set with the stop/start of paper feeding for enhanced control. The one-way overrunning clutch of the anilox roller distinguishes the driving force, allowing for quick and efficient mixing or cleaning of ink.
- Ceramic net roller (optional with an additional price increase), features a robust surface coated with ceramic. After precision grinding and laser engraving, it achieves uniform inking with options of 200-400 lines/inch, tailored to customer needs.
Rubber roller
- Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, the rubber rollers are meticulously crafted from high-quality seamless steel tubes, subjected to dynamic and static balance treatment for refined performance. The outermost layer, made from premium Ding Qing rubber, is known for its wear and corrosion resistance. It undergoes precision CNC grinding to achieve perfect height and accuracy, ensuring optimal performance of the cots.
- Employing a 1:200 double-stage worm gear for fine clearance adjustments, the system ensures even ink application and utilizes gravity for self-locking post-adjustment. After cleaning, the rubber roller and anilox roller automatically separate, preventing deformation and loss of elasticity in the rubber.
Scraper system
- Experience unparalleled innovation with our advanced chamber fluid dynamics and ink sealing design. Our closed double scraper system ensures superior ink delivery and significant ink savings. The pneumatic cylinder adjusts and locks seamlessly, automatically compensating for scraper abrasion, allowing the anilox roller and scraper to align perfectly, delivering the optimal scraping effect. An anti-corrosion and anti-sticking coating in the inner chamber simplifies ink transfer and cleaning. Our all-encompassing installation design effortlessly replaces any outdated cots or single scraper systems. Fully enclosed by design, it excels within volatile solvent units, conserving solvents and elevating your working environment.
- Our system guarantees precision with its accurate scraping angle and mechanical excellence. Replacing the scraper maintains its position, ensuring optimal scraping efficacy. The adjustable sealing system offers compensation without the need for shutdowns, maintaining a completely sealed ink delivery system. The sealing block adjusts easily to the engraved surface of the anilox roller, without requiring smooth or engraved bands at the roller's ends. The closed chamber system allows for easy assembly and disassembly, requiring no auxiliary tools.
Ink Supply System
- Our ink supply is driven by a one-way diaphragm pneumatic pump, efficiently recovering accumulated water within the pump and piping system, enhanced with a filter and ink circulation feature. (Note: A double-acting diaphragm pump is available when opting for the scraper ink control system.) It boasts an automatic sensing and detection system, alerting with warnings and alarms in cases of ink or wash irregularities.
- Featuring a transparent ink supply pipe and a high-hanging transparent ink storage cup, our system offers intuitive observation of ink supply during production. It includes a circulating cleaning pipeline and ink roller, facilitating ease of operation and cleaning with stable ink supply.
Phase Adjustment Mechanism
1. The printing plate roller's phase is deftly managed by a frequency converter, offering 360-degree phase adjustment during both operation and stationary states.
2. Motor speed is precisely controlled by a frequency converter, paired with an encoder and a PLC programming system. Adjusted values automatically alter motor speed, achieving phase adjustment accuracy within a precise 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- The cylinder brake mechanism ensures stability, restricting rotation when the machine is separated or the phase is adjusted, thus preserving the original gear position with pinpoint accuracy.
- Each printing unit is equipped with intuitive positive and negative inching control, simplifying operations for plate erasing, plate hanging, and color registration, making the process more efficient and less labor-intensive.
Slotting Unit
Touch Screen Operation Control
Our slotting department's electrical operations are streamlined via a touch screen interface, integrated with a PLC programming automation system. Simply input the 'length * width * height' of paper products per order, and our computer system will automatically arrange them to the needed position at the push of a button, with manual fine-tuning available to meet customer specifications.
The color man-machine interface offers menu storage and automatic shift distance compensation and correction. With a motor controlled by the Taiwan Province Delta frequency converter, the cutter head's lateral displacement is swift, stable, and precise. An encoder works in tandem with the PLC control box, allowing the high-profile cutter to adjust synchronously, greatly reducing cutter adjustment time and boosting work efficiency.
Pre-pressing, Line Pressing and Slotting: A six-axis, fully computer-controlled slotting component.
- Our single-shaft double-knife slotted structure, featuring an internal tooth arrangement for box height, ensures minimal lubrication oil contact with the carton. The unit is equipped with an emergency stop device for safety and offers positive and negative inching controls for the entire machine, promoting convenient and flexible operation.
- Experience the ultimate precision with our 7mm standard thickness grooving knife, crafted from premium alloy steel. Post-heat treatment, enjoy its unmatched hardness and resilience. Our double-blade trimming knife boasts a razor-sharp edge, promising exactness and efficiency. The shaft, constructed from top-notch 45# seamless steel tube, is meticulously ground and electroplated, ensuring smooth operation. With a robust large displacement mechanism and versatile trimming and cutting device, our machine adapts seamlessly to diverse production needs. Enjoy smooth trimming and cost-effectiveness with our elastic double-blade system.
- Our cutting-edge linear guide rail technology ensures unparalleled stability and precision in slotting phases. Experience the convenience of ten-screw automatic adjustments and synchronous electric adjustments for the lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Control accuracy is within your hands, managed effortlessly through a user-friendly button and touch screen interface.
Pre-pressing wheel and line pressing wheel: A harmonious duo designed to enhance your production line's efficiency.
- Crafted from the finest quality steel, our upper and lower shafts are quenched, tempered, and electroplated for dynamic and static balance. Featuring four innovative line pressing wheels, it safeguards cardboard against crushing, ensuring smooth and precise line pressing. The slotting part includes a pre-pressing wheel for enhanced line formation, preventing cracks and ensuring the box's regularity after two pressing stages.
- Easily adjust the gap dial of the wire pressing wheel with a range of 2-12mm. Our backlash-free gear adjustment mechanism ensures seamless meshing, maintaining transmission accuracy during adjustments.
Slotted phase adjusting mechanism: Achieve seamless phase adjustments with ease and precision.
- Our state-of-the-art planetary gear mechanism offers a 360-degree adjustment via PLC and electric digital input. Adjust the slotting phase effortlessly, whether the equipment is running or stationary.
Die-cutting unit: Designed for precision and durability, elevating your cutting capabilities.
- Built to perfection, the outer diameter of our knife plate roller measures < ¢486mm, with the knife template diameter < ¢536mm. Constructed from premium cast steel, it features surface grinding, balance correction, uniform hole distribution, enhanced operation stability, and electroplated shafts ensuring longevity.
- Our die template features 10M bolt holes with an axial spacing of 100mm and 18 equal radial divisions. The die cutter height is 25.4mm, complemented by wooden templates 16mm thick for three-layer cardboard and 13mm for five-layer cardboard, guaranteeing versatility.
Rubber roller (upper roller): Engineered for superior performance and longevity.
Our rubber pad roller boasts a diameter of < ¢536mm, with a rubber pad diameter of 554mm. Equipped with a quick-change rubber pad, it offers exceptional wear resistance and an extended service life. Made from high-quality cast steel, it is quenched, tempered, and finely ground for stability.
With an electrically adjustable gap between the knife die roller and rubber pad roller, and a reliable air-lock fixed adjusting mechanism, stability is paramount. Our mechanical transverse travel device compensates for speed differences, ensuring even wear in varying positions, thus prolonging the Youli rubber pad's life.
Grinding repair mechanism: Precision and efficiency in rubber pad maintenance.
Our electric grinding mechanism swiftly and efficiently corrects rubber pads, enhancing their service life and maintaining peak performance.
Phase adjusting device: Achieve seamless phase transitions with our innovative system.
Effortlessly adjust the die-cutting phase with our electric digital 360 system, allowing fine-tuning whether the equipment is operational or at rest.
Drive gear: Precision-engineered for flawless and lasting performance.
- Our high-precision helical gear transmission is crafted from superior 20GrMnTi alloy steel. Undergoes quenching, tempering, high-frequency quenching, and gear grinding to ensure smooth operation with minimal noise. Achieving an impressive hardness of HRC58-62, it offers extended service life and minimal wear, maintaining printing register accuracy over time.
2. Experience superior performance with our advanced shaft-to-gear connection! By utilizing a tensioning connecting sleeve for keyless attachment, we ensure an impeccable fit that eliminates any gaps during high-torque usage. This design not only simplifies installation and maintenance but also maintains high transmission accuracy over time, guaranteeing precise printing registration.
3. Elevate your gear's efficiency with our state-of-the-art automatic spray lubrication system! Our gear oil pump ensures impeccable lubrication, enhancing both transmission accuracy and the longevity of the service life. Trust in a system that keeps your machinery running at peak performance.
Motor part
- Discover seamless operation with the main motor powered by the renowned 'Dongli' frequency converter. This motor offers a smooth, stable run with minimized vibration and noise. Complemented by the 'Taiwan Province Delta' frequency converter, you'll enjoy low-speed rated torque output with ultra-quiet and stable operation, ensuring a serene and efficient environment.
- Our fans and motors are top-tier components for all your needs. Zhongxin fans handle both adsorption and dust removal with ease. The phase motor, crafted by Zhejiang DH, and the ink homogenizing motor from Taiwan Province's Taibang, deliver low noise levels and stable power, making them the epitome of efficiency and reliability.
Bearing part
1. Crafted for precision, the main bearings in our machinery are imported directly from the esteemed 'NSK', ensuring unparalleled quality. Additional bearings from renowned domestic manufacturer Wahalo are procured through direct agency. With product accuracies of P6, P5, P4, and a vibration level of Z1 group or higher, our components promise exceptional performance.
Electrical components
1. Each unit is equipped with an independent electronic control unit for maximum safety and reliability. We utilize top-notch electrical components, including relays, indicator lights, buttons, and contactors from Zhejiang Zhengtai. Plus, our pneumatic components, consisting of Yadeke solenoid valves and cylinders, are renowned for their flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: Masterful Craftsmanship in High-Quality Machinery As a premier manufacturer of top-tier corrugated cardboard carton machines, we at Zhanzhuo Machinery proudly hold import and export rights. Our standout products include: 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, and advanced carton production lines. Our innovative offerings also include intelligent digital printers and automated high-definition, high-speed printing solutions. definition, high-performance speed printing slotting die cutting machines, and cutting-edge intelligence in automatic high-speed operations. Our product suite extends to high-speed folder gluer machines, stitcher machines, versatile gluer and stitcher machines, precision roller paper cutter machines, and top-grade cardboard flute laminating machines. Additionally, our portfolio features roller-to-roller film laminating machines and partition assembler machines, among others. Our products stand out for their unrivaled safety, consistent quality, and superior performance. With over ten national patents, we proudly hold ISO9001 quality management certification and CE EU certification. Our pre-sales and after-sales services are efficient and dependable, offering tailored solutions, expert remote video guidance, and comprehensive support including overseas assistance from technical engineers.We are dedicated to your service 24/7, ensuring your success with our unwavering support.
With a global outlook, we export our products to numerous countries including the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, among many others. While I can't offer you the lowest price, I promise the highest quality. I'd rather briefly explain the price than apologize for the quality for a lifetime! Our products hold a strong competitive edge in the industry.
Engage in global trade with integrity. By choosing us, you choose the most reliable partner worldwide. Embark on a world-class journey from here.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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