Elevate your production prowess with the High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, a marvel of modern engineering by Dongguang Zhanzhuo Machinery Trade Co., Ltd. Dive into a realm where precision meets efficiency, designed to transform your capabilities with unparalleled reliability and superior output quality. Step into the future with this groundbreaking machine, where cutting-edge technology redefines carton printing and die-cutting with remarkable speed and exceptional performance.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. Imagine harnessing the latest leading-edge technology, where adsorption powers the precise feeding of paper. The main machine's frequency converter and fan meticulously choreograph the start and stop functions, ensuring perfect synchronization throughout the process. Imagine, too, a high-power dust removal fan that effortlessly cleanses the cardboard's surface, preparing it for the most precise printing imaginable. Experience an intuitive user interface with dual touch screens-both a main and a side-controlled by an advanced PLC programming system. This innovation facilitates seamless human-machine interaction, allowing you to optimize control over every operational aspect, from feeding to output. For enhanced safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, delivering real-time insights into the paper output department's status during both the start and stop phases, ensuring not only operator safety but also peak machine efficiency. Each component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are further enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit showcases revolutionary Taiwan Province leading edge technology. Designed for supreme precision and enduring durability, the paper feeding wheel shaft is crafted from premium bearing steel, assuring unmatched reliability and outstanding performance.
- Our user-friendly control panel, featuring a dynamic 7-inch color touch screen, provides an impeccable man-machine interface. Effortlessly navigate through paper feeding, printing, slotting, and die cutting sections, enabling real-time management of operations. Whether it's monitoring operational phases, machine velocity, or system settings like fan speeds and alignment, every function is effortlessly accessible, ensuring swift, safe, and intuitive operation. Dual operating systems facilitate both manual and automated control, embodying precision to cater to every conceivable need.
- With the integration of a suction fan, paper feeding achieves new levels of smoothness, adapting seamlessly to diverse cardboard dimensions, courtesy of a meticulously frequency converter-managed motor. This innovation not only trims power consumption for heightened cost efficiency but also elevates printing quality. A robust dust removal fan and an array of dust brushes meticulously cleanse cardboard surfaces, ensuring pristine quality.
- Experience the epitome of precision with our leading edge paper feeding, available in a standard configuration suitable for all corrugated varieties, delivering unparalleled stability and performance. The vacuum negative pressure suction flat feeding promises unrivaled high-speed accuracy. Choose the 'Soft Pressing' high matching type for exceptional advantages: diminish friction, curtail cardboard damage, and preserve corrugated strength. This cutting-edge system effortlessly conveys even E-groove and lower quality cardboards, optimizing efficiency and alleviating congestion.
- Leveraging the leading edge of the cardboard as a precise positioning benchmark, length discrepancies are substantially reduced. As cardboard progresses towards the pulley, it maintains synchronized velocity, ensuring a seamless transition devoid of speed variance that could compromise precision.
- The electric left-right stop gauges enable effortless adjustments, whether synchronized or independent. The cardboard dragging frame is electrically adaptable for width, while the manually elevated front baffle fuses reliability with intuitive operation.
- Our unit's opening and closing mechanisms are innovatively regulated with an electric control machine, supported by an alarm system. This setup significantly enhances safety, averting mishaps with features such as a friction clutch transmission shaft and a pneumatic interlocking device, assuring security and precision. Overload protection safeguards vital components, facilitating a swift return to normal production post-adjustments, thus preventing wastage from misaligned printing.
- The lower roller of our paper feeding system is expertly constructed from superior seamless steel, finely ground and electroplated to amplify friction, ensuring flawless cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistance, combined with a quick-release design, offer expedient and efficient operation. Our sophisticated two-stage worm gear adjustment mechanism, complemented by a detailed adjustment dial, ensures seamless manual control.
Printing unit:
Printing plate roller
Expertly engineered, the printing plate roller presents a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Crafted from superior steel, its surface undergoes precise fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes are adorned with engraved reference lines, simplifying plate hanging and alignment. Featuring a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are effortlessly achievable. The axial distance modification between the printing plate roller and the left and right pulling displacement is an effortless 6mm, adjustable electrically, with a robust 12mm adjustment range. Whether in motion or stationary, the printing plate can be precisely corrected. The printing plate roller phase planetary gear masterfully regulates the360°degree circumference adjustment with exceptional finesse, ensuring precision at every angle. 360° Our cutting-edge degree computerized control system orchestrates motor operations with unparalleled precision, whether the machine is in motion or at rest. An intuitive touch screen showcases an elegant interface that auto-adjusts input sizes, elevating operational ease and accuracy. Experience enhanced efficiency with our automatic zeroing mechanism for the printing plate roller, which, with its dedicated plate hanging position, activates at the touch of a button. This innovation propels the equipment to an optimal position for plate hanging, dramatically boosting labor productivity. Additionally, a convenient pedal switch features seamless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance processes.
Impression roller
- Meticulously engineered from seamless high-quality steel pipe, our impression roller undergoes exquisite fine processing to ensure flawless operation. Through rigorous dynamic and static balance corrections, the roller delivers unwavering stability. A series of advanced treatments, including quenching, tempering, hot charging, dynamic and static balancing, along with surface fine grinding and electroplating, culminate in delivering unmatched performance and durability.
- Boasting a groundbreaking backlash-free gear adjustment mechanism, our system ensures impeccable meshing during adjustments for precise transmission. The manual micro-adjustment feature allows for accurate control over the gap between the printing plate roller and the impression roller, enhanced by a scale display. For unparalleled positioning precision, we utilize a 1:200 double-stage worm gear box, offering a versatile adjustable range of 0-12mm.
Metal anilox roller
- Our anilox roller cots, featuring a revolutionary cantilever structure, streamline both installation and maintenance. An optional scraper system can be incorporated for added functionality. Created by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, each roller stands as a testament to quality, crafted with premium steel and the latest technological advancements. This guarantees exceptional durability, wear and corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, or 280 lines/inch to perfectly align with your specific printing needs.
- Ingeniously designed pneumatic pressing actions control the contact between the anilox roller and the printing plate roller, automatically lifting the plate during machine halts. Simultaneously, the electric ink uniforming system activates, effectively preventing ink from drying. Customize each printing unit's inking delay time independently, while the anilox roller's one-way overrunning clutch effortlessly disconnects from the driving force, enabling quick and efficient ink mixing or washing.
- Consider upgrading to our optional ceramic net roller for an extraordinary performance boost (additional price applies). The steel pipe's exterior is beautifully adorned with ceramic, polished through precise grinding, and laser-engraved to deliver consistently inked dots ranging from 200-400 lines/inch.
Rubber roller
- Crafted by the esteemed 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these roller cots are built from top-tier seamless steel pipes and undergo dynamic and static balance treatments for peak performance. The exterior boasts a premium Ding Qing rubber coating, providing exceptional wear and corrosion resistance. Each cot is meticulously shaped by precision CNC grinders to ensure perfect height and accuracy.
- Our 1:200 double-stage worm gear clearance fine adjustment guarantees uniform ink application across the roller surface. Post-adjustment, the system's self-locking gravity mechanism ensures stability, while the rubber roller detaches from the anilox roller after cleaning to prevent deformation and maintain its elasticity.
Scraper system
- Revolutionize your ink management with our state-of-the-art chamber fluid dynamics and ink sealing design. Our fully enclosed double scraper system delivers exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures precise alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating within the chamber simplifies ink transfer and cleaning processes. Designed for seamless integration, it allows for easy upgrades from outdated cots or single scraper systems, making it particularly suited for volatile solvent units and enhancing environmental conditions while reducing solvent usage.
- Elevate your precision standards with our accurate scraping angle and mechanical precision system. It maintains consistent scraper positioning even after replacements, ensuring top-tier scraping results. Our sealing system, equipped with an adjustable compensation feature, allows for continuous operation without shutdowns, maintaining a fully sealed ink delivery system. The innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Experience effortless assembly and disassembly of the closed chamber, with no auxiliary tools needed.
Ink supply system
- Our innovative ink supply system incorporates a state-of-the-art one-way diaphragm type pneumatic pump, skillfully engineered to reclaim accumulated water, thereby enhancing filtration and circulation efficiency. For systems utilizing the optional scraper ink control, a robust double-acting diaphragm pump is included to ensure seamless operation. The system is further equipped with an automatic sensing and detection mechanism that monitors ink levels with precision, issuing timely alerts for any anomalies. A comprehensive warning system and alarm bell are integrated for optimum safety and operational excellence.
- The transparent architecture of our ink supply pipe, paired with a strategically high-mounted ink storage cup, offers unparalleled visibility of ink levels during production. Our intuitive circulating cleaning pipeline and ink roller are designed for simplicity, ensuring swift and effective cleaning while maintaining a stable ink supply. This results in uninterrupted productivity, optimizing workflow and minimizing downtime.
Phase adjustment mechanism
1. Experience unmatched control with our advanced printing plate roller phase adjustment system, powered by a frequency converter. Enjoy the flexibility of 360-degree phase adjustments, effortlessly applicable whether the machine is in motion or paused, ensuring precise alignment and superior print quality.
2. Our state-of-the-art phase adjustment precision is maintained with exceptional accuracy, thanks to the integration of a sophisticated frequency converter managing motor speed, encoder, and a high-end PLC programming system. This synergy ensures adjustments are kept within an impressive margin of 0.2mm.
Pneumatic interlocking brake positioning device
- Our cutting-edge cylinder brake mechanism is meticulously engineered to stabilize machine operations. Whether you're separating the machine or fine-tuning the phase, this mechanism ensures rotation is precisely restricted, maintaining the original gear position with absolute accuracy and reliability.
- Discover seamless operation with each printing unit, equipped with intuitive positive and negative inching controls of the main machine. This user-friendly system simplifies processes such as plate erasing, hanging, and color registration, making them more efficient and less labor-intensive.
Slotting unit
Touch screen operation control
Experience the future of slotting operations with our touch screen interface, seamlessly controlling the PLC programming automation system. Simply input product dimensions ('length * width * height') according to the order specifications, and let our intelligent computer system automatically position the order with unparalleled ease. For added precision and customization, manual fine-tuning of the slotting position is also available to meet specific customer requirements.
Delve into efficiency with our sophisticated color man-machine interface, which offers advanced menu storage and automatic shift distance compensation. The system is driven by a motor powered by a high-performance frequency converter, controlling the motor transmission box from Taiwan Province Delta for rapid, stable, and precise cutter head displacement. The encoder, integrated with the PLC control box, facilitates precise cutter adjustments, allowing all four cutters to synchronize their distances effectively. This innovation dramatically reduces adjustment time and significantly boosts work efficiency, streamlining operations like never before.
Explore our advanced pre-pressing, line pressing, and slotting capabilities with a revolutionary six-axis, fully computer-controlled slotting section, offering exceptional precision and ease of use.
- Our slotting unit boasts a single-shaft, double-knife slotted structure with an ingenious internal tooth design for precise box height adjustments, preventing lubricant contamination of cartons. This unit features an emergency stop device for heightened safety and offers convenient positive and negative inching capabilities across the entire machine for flexible, user-friendly operation.
- Expertly crafted, the standard grooving knife features a robust 7mm thickness, made from durable alloy steel. After undergoing heat treatment, it exudes remarkable hardness and resilience. The double-blade trimming knife ensures precision with its razor-sharp edge. A high-quality 45# seamless steel tube forms the shaft, enhanced by meticulous grinding and electroplating for flawless movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases exceptional production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming, enhancing operational efficiency and quality.
- Utilizing cutting-edge linear guide rail technology, this machine offers unparalleled stability and precise slotting phase accuracy. The system includes a sophisticated ten-screw automatic adjustment mechanism that synchronizes electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by state-of-the-art button and touch screen interfaces, this ensures unmatched precision and efficiency.
Pre-pressing wheel and line pressing wheel
- Precision-engineered for excellence, our Customizable Flexo Printing Machine boasts a robust construction featuring superior-grade steel for the upper and lower shafts. These elements are expertly quenched, tempered, and electroplated to achieve perfect dynamic and static equilibrium. Equipped with four cutting-edge line pressing wheels, this machine adeptly protects against cardboard crushing, delivering impeccably smooth and orderly line pressing. The slotting component is further enhanced with innovative prepressing wheels, significantly refining line shapes, minimizing cracking risk, and ensuring consistent box regularity after comprehensive dual prepressing and pressing.
- Fine-tune your production with precision by manually adjusting the gap dial for the wire pressing wheel, featuring an adaptable range of 2-12mm. Our advanced, backlash-free adjusting mechanism ensures seamless gear meshing, preserving flawless transmission accuracy throughout the process.
Slotted phase adjusting mechanism
- Harness the brilliance of our advanced planetary gear mechanism within the slotting phase, which incorporates PLC and electric digital input for meticulous 360-degree adjustments. Enjoy the flexibility of making these modifications smoothly, whether the equipment is in operation or not.
Die-cutting unit
- Crafted from the finest cast steel, the knife plate roller features an outer diameter under ¢486mm with a knife template diameter under ¢536mm. Enhanced surface grinding and balance correction elevate operational stability, while shaft electroplating guarantees uniformity in hole separation, leading to superior performance.
- Meticulously designed, our die template bolt holes measure 10M, with an axial spacing of 100mm and 18 radial divisions, ensuring precision. The die cutter stands at 25.4mm in height, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, offering optimal versatility.
Rubber roller (upper roller)
1. Our rubber pad roller, with a diameter under ¢536mm, is paired with a rubber pad measuring 554mm in diameter. The quick-change design assures remarkable wear resistance and longevity. Constructed from premium cast steel and subjected to quenching, tempering, and fine grinding, it guarantees optimal running stability.
2. Easily adjust the gap between the knife die roller and the rubber pad roller with our electric control system, featuring a resilient air-lock fixed adjusting mechanism. Our 50mm mechanical transverse device offers speed difference compensation, promoting uniform wear across all knife positions and effectively prolonging the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Effortlessly perform electric grinding on the rubber pad for rapid and efficient corrections, markedly extending its service life and ensuring continuous optimal performance.
Phase adjusting device
1. The die-cutting phase is equipped with an electric digital 360-degree adjustment, facilitating seamless modifications during both operational and non-operational states of the equipment.
Drive gear
- Our state-of-the-art high-precision helical gear transmission is constructed using 20GrMnTi superior alloy steel. Undergoing quenching, high-frequency treatment, and gear grinding, these gears provide smooth operation with minimal noise while maintaining an enduring hardness of HRC58-62. This ensures consistent printing register accuracy over time with negligible wear.
2. Witness unrivaled performance with our sophisticated shaft and gear assembly, ingeniously crafted with a tensioning connecting sleeve for a keyless connection. This revolutionary design eliminates gaps during high-torque use, ensuring effortless installation and maintenance while delivering enduring transmission accuracy for flawless printing registration every time.
3. Our pioneering gear lubrication system features an automatic spray lubrication system powered by a precision gear oil pump. This innovation ensures unwavering transmission accuracy, preserving the longevity and peak performance of your machinery.
Motor part
- Experience the unmatched performance of our main motor, meticulously regulated by the prestigious 'Dongli' frequency converter. Revel in a seamlessly smooth operation characterized by minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout.
- Harness the remarkable capabilities of our machinery, powered by the renowned Zhongxin fans, which excel in both adsorption and efficient dust removal. The trusted Zhejiang DH motor drives our phase motor with unparalleled reliability, while the celebrated Taiwan Province Taibang motor ensures consistent ink homogenization. This dynamic duo offers a sensational blend of low noise and unwavering power performance, setting a new standard in operational excellence.
Bearing part
1. Our machine is equipped with the elite 'NSK' main bearings, guaranteeing unparalleled precision and durability. To further enhance our offering, we source supplementary bearings from prestigious domestic manufacturers like Wahalo. This meticulous selection ensures product accuracy at P6, P5, and P4 levels, while achieving vibration standards that meet or exceed the Z1 group, affirming our commitment to quality and performance.
Electrical components
1. Each unit boasts an autonomous electronic control unit, ensuring top-tier safety and reliability. Our choice of premium components from Zhejiang Zhengtai empowers our relays, indicator lights, buttons, and contactors with excellence. The inclusion of Yadeke pneumatic components, featuring solenoid valves and cylinders, delivers flexibility and enduring robust performance, elevating operational efficiency to new heights.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, we proudly hold the prestigious rights to both import and export. Our flagship offerings include the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, a robust cardboard production line, and a highly efficient carton production line. Furthermore, our specialization extends to the innovative intelligent digital printer machine and the fully automatic, high-definition, high-speed printing slotting die-cutting machine, paving the way for the future of manufacturing.definition highspeed printing slotting die-cutting machine, along with our cutting-edge intelligent automatic high-speed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machines. Our portfolio is further enhanced by the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller-to-roller film laminating machine, and the efficient partition assembler machine. These products are distinguished by their safety, stability, and exceptional performance, with over ten national patents to their name. They strictly comply with the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled pre-sales and after-sales services guarantee efficiency and reliability, offering bespoke solutions and expert remote video guidance.speed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio also boasts the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products stand out for their safety, stability, and exceptional performance, earning over ten national patents. They adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled pre-sales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available round-the-clock to assist you.
With a global vision, our products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading quality worldwide. While we may not offer the lowest price, our promise of unmatched quality is unwavering. We prefer to discuss price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Engage in global trade with integrity at the forefront. Partner with us and discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us, setting the standard for excellence and reliability.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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