Unleash Efficiency with Our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine: A Revolution in Precision and Speed for Your Carton Production Needs
Detailed Photos
Product Description
Introducing our state-of-the-art High Quality Carton Machinery, designed to revolutionize your production processes. This exceptional equipment seamlessly integrates multiple functions, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in one streamlined operation. The cutting-edge design features an advanced adsorption-based paper feeding system, ensuring precision from the start. Control is at your fingertips with the intuitive PLC programming system, which commands both the main and side touch screens, enhancing human-machine interaction. This guarantees unparalleled printing accuracy across paper feeding, operation, and discharge stages. Safety and efficiency are paramount, with the machine's front-end equipped with comprehensive paper output monitoring to ensure secure operation. The machine's electric opening and closing systems, pneumatic locking, plate lifting systems, and automatic ink mixing with an alarm system for ink shortages, all work in harmony to maintain flawless operation. Durability is built into every aspect, from the dynamically balanced transmission shafts to gears crafted with a special technology, featuring carburized and ground surfaces with an impressive hardness rating of HRC52-58 and grade 6 accuracy. These gears are lubricated through an innovative spray circulating system, complete with an oil display window for real-time monitoring. The robust keyless connection ring ensures a reliable gear-to-shaft link. Experience the pinnacle of automation with our machinery, offering user-friendly operation, low maintenance, precise color registration, stunning print quality, and remarkable production efficiency. Discover the future of carton machinery with Dongguang Zhanzhuo Machinery Trade Co., Ltd.
Product Parameters
Feeding unit:
- Our paper feeding mechanism showcases the pinnacle of innovation with Taiwan Province's cutting-edge leading edge paper feeding technology. The paper feeding wheel shaft is constructed with premium bearing steel, promising enhanced durability and precision.
- Experience seamless control with our 7-inch color touch screen featuring a state-of-the-art man-machine interface. This advanced panel synchronizes communication across the paper feeding, printing, slotting, and die-cutting sections. Monitor the phase operation, machine speed, counting, stopping, and more with ease. Enjoy fast, safe, and straightforward operations, thanks to our dual-system of both man-machine dialogue and manual electric control, allowing swift adjustments for constant speed settings, fan alignments, and operational continuity.
- Our suction fan, an energy-efficient marvel, adapts air volume across sections in accordance with cardboard size, courtesy of its frequency converter controllable motor. Paired with the dust removal fan-a robust frequency converter motor with multiple dust brushes-this dynamic duo not only slashes power consumption but also elevates printing quality by effectively eliminating surface impurities.
- Our leading edge paper feeding system bifurcates into two unparalleled options. The standard type is tailored for diverse corrugated cardboards, offering robust stability and precision. For those seeking elevated performance, our optional 'Soft Pressing' high-matching type minimizes friction and protects cardboard integrity, ensuring seamless transmission even for E-groove, horizontal, and curved paper. Choose this option to dramatically cut transportation congestion and optimize both time and resource efficiency.
- By using the leading edge of the cardboard as the pivotal positioning benchmark, we significantly diminish errors caused by cardboard length discrepancies. As cardboards meet the pulley, synchronized speed ensures impeccable handover accuracy, unaffected by speed variances.
- Our cardboard management system boasts electric adjustment for lateral stop gauges, allowing synchronized or independent control. Embrace convenience with our electric front-back adjustable dragging frame, adaptable to any cardboard width. The front baffle, with its manual and synchronized lift mechanism, adds a layer of simplicity and reliability to your operations.
- Safety and precision are embedded in our unit's opening and closing mechanism. An alert system with an alarm bell and friction clutch on the transmission shaft protects operators from mishaps. This pneumatic interlocking design offers firm, convenient, and precise locking, preserving gear meshing positions and enabling seamless production post-separation, effectively eliminating waste due to printing misalignment.
- Our lower paper feeding roller, crafted from high-quality seamless steel, is finely ground and electroplated for enhanced cardboard friction. The feed roller features dual-layer coating-a 28-degree inner for elasticity and a 45-degree outer for wear resistance-ensuring durability. The quick-release structure, along with a precise worm gear deceleration adjustment mechanism, provides easy manual adjustment, clearly displayed on the adjustment value dial.
Printing unit:
Printing plate roller
Experience unmatched precision with our premium printing plate roller, boasting a diameter of < ¢524mm (including plate diameter < ¢536mm). Crafted from top-tier steel, it undergoes surface fine grinding and hard chromium plating, ensuring dynamic balance for seamless high-speed printing. Ingeniously designed, the roller allows for meticulous engraving of reference lines in both horizontal and circumferential directions, facilitating effortless plate hanging and alignment. Our innovative ratchet fixed plate winding shaft, equipped with a plate hanging groove, enables swift plate changes. With an electrically adjustable axial distance of 6mm between the printing plate roller and the left and right plate pulling displacement, the effective range extends to 12mm, ensuring precise corrections either in motion or halted. The planetary gear system meticulously controls the phase of the printing plate roller, delivering exceptional accuracy.360°indicating the flawless degree adjustment of the circumference, and the 360° degree motor operation is effortlessly fine-tuned through a sophisticated computer control, whether in motion or stationary. The intuitive touch screen displays the adjustment in real-time, providing automated adjustments upon size entry. An innovative automatic zeroing device streamlines the printing plate roller setup by offering a plate hanging position-simply press the button, and the equipment aligns itself for optimal plate hanging, enhancing labor efficiency. With the added pedal switch, the printing plate cylinder rotates forward and backward smoothly, simplifying both plate changing and cleaning.
Impression roller
- Crafted to perfection, our impression roller is made from high-quality seamless steel pipe, offering dynamic and static balance correction for stable operation. The roller undergoes rigorous processes including quenching, tempering, hot charging, dynamic and static balance, along with surface fine grinding and electroplating, ensuring long-term durability.
- The gear is designed with a backlash-free adjustment mechanism, maintaining impeccable gear meshing and transmission accuracy. Enjoy manual micro adjustments of the gap between the printing plate roller and impression roller, with a precise scale display. It incorporates a 1:200 double-stage worm gear box for positioning adjustments, offering a flexible range of 0-12mm.
Metal anilox roller
- Our anilox roller cots feature an advanced cantilever structure for effortless installation and maintenance, with an optional scraper system. Produced by 'Haili Roller' in Changzhou, Jiangsu Province, the roller is meticulously crafted using high-quality steel and advanced processing techniques, ensuring durability, wear and corrosion resistance, and exceptional ink control. We offer a selection of honeycomb mesh numbers: 200, 220, 250, 280 lines/inch, tailored to your printing needs.
- The anilox roller and printing plate roller feature touch plate adjustment with pneumatic pressing action, automatically lifting the plate upon machine stoppage and activating the electric uniform ink to prevent ink drying. Inking delay for each printing unit is individually adjustable, synchronized with paper feeding stop/start. Equipped with a one-way overrunning clutch, the anilox roller disengages from the driving force, streamlining ink mixing and washing.
- Optional ceramic net roller enhancements are available for an additional price. These feature a ceramic-covered steel pipe surface, meticulously ground and laser-engraved for uniform inking with a range of 200-400 lines/inch.
Rubber roller
- Our rubber roller cots, engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, are crafted from premium seamless steel tubes, refined through dynamic and static balance treatments. The outer surface boasts high-quality Ding Qing rubber, known for its wear and corrosion resistance, precision-ground by CNC grinders to guarantee midsection height and accuracy.
- The 1:200 double-stage worm gear clearance fine adjustment ensures even ink application, with self-locking via gravity post-adjustment. After cleaning, the rubber roller and anilox roller separate automatically, preventing deformation and loss of elasticity.
Scraper system
- Experience the pinnacle of innovation with our state-of-the-art closed double scraper system, featuring a cutting-edge chamber fluid dynamics and ink sealing design for unmatched ink delivery efficiency and conservation. The pneumatic cylinder's precision adjustment and locking mechanism ensure automatic scraper abrasion compensation, allowing the anilox roller and scraper to achieve perfect alignment for superior scraping performance. Embrace ease and convenience with our anti-corrosion and anti-sticking inner chamber coating, simplifying ink transfer and cleaning processes. Designed for all-round installation, our system seamlessly replaces outdated cots or single scraper configurations. Truly enclosed, it excels in volatile solvent environments, reducing solvent usage and enhancing the workspace.
- Discover a level of precision with our innovative blade angle and mechanical accuracy, ensuring consistent scraper positioning post-replacement for optimal performance. Our adaptable sealing system offers real-time adjustment without halting operations, maintaining a completely sealed ink delivery environment. The adjustable sealing block is expertly engineered to fit directly against the anilox roller's engraved surface, eliminating the need for additional smooth or engraved banding. Enjoy effortless assembly and disassembly of the closed chamber, designed for tool-free operation, enhancing your efficiency and ease of use.
Advanced Ink Supply System
- Our ink supply system features a meticulously designed one-way diaphragm pneumatic pump, efficiently recapturing any accumulated moisture in both the pump and pipelines, all equipped with a sophisticated filtration and circulation system. When opting for our scraper ink control system, a double-acting diaphragm pump is included, offering enhanced performance. Benefit from our automatic ink quantity sensing and detection system, equipped with alarms and alert bells to promptly notify you of any anomalies in ink or wash levels.
- With our transparent ink supply pipe and elevated transparent ink storage cup, monitoring ink levels during production becomes a clear and intuitive process. Enjoy the simplicity of our circulating cleaning pipeline and ink roller, designed for effortless operation and maintenance, ensuring a consistently stable ink supply.
Precision Phase Adjustment Mechanism
1. Our advanced phase adjustment system utilizes a frequency converter to meticulously control the printing plate roller's phase, enabling a full 360-degree adjustment whether the machine is in motion or paused.
2. Experience unparalleled phase adjustment accuracy with our system, where the frequency converter precisely modulates motor speed, guided by an encoder and PLC programming. This synergy ensures phase adjustment precision is maintained within a remarkable 0.2mm tolerance.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism provides steadfast security. Whether separating the machine or adjusting the phase, it effectively restricts rotational movement, preserving the machine's original gear positioning.
- Each printing unit is meticulously outfitted with main machine positive and negative inching controls, significantly simplifying operations such as plate erasing, hanging, and color registration, optimizing labor efficiency.
High-Performance Slotting Unit
User-Friendly Touch Screen Operation Control
Our slotting department harnesses the power of advanced touch screen controls, seamlessly interfacing with a PLC automation system. Simply input order specifications such as 'length * width * height' to automatically configure the system for precise positioning. Enjoy the flexibility of manual fine-tuning to meet customer-specific slotting requirements, enhancing customization.
Our intuitive color man-machine interface offers menu storage, automatic shift distance compensation, and other dynamic operations. The motor system, powered by a Taiwan Province Delta frequency converter, ensures efficient and precise motor transmission box control. Experience rapid, stable, and accurate lateral cutter head displacement, with the encoder and PLC control box ensuring synchronous high-profile cutter adjustment across four cutters, dramatically reducing adjustment time and boosting productivity.
Explore the pre-pressing, line pressing, and slotting capabilities of our six-axis, fully computerized slotting unit, offering unmatched precision and control.
- Our slotting unit boasts a single-shaft double-knife slotted structure, complemented by an internal tooth design to prevent lubricating oil contamination on cartons. Safety is paramount with our emergency stop feature, while the positive and negative inching capabilities of the machine offer unmatched operational convenience and flexibility.
- The standard grooving knife boasts an impressive thickness of 7mm, crafted from superior alloy steel. This material undergoes meticulous heat treatment, bestowing the knife with exceptional hardness and resilience. The double-blade trimming knife, revered for its razor-sharp edge and unparalleled precision, is complemented by a shaft constructed from premium 45# seamless steel tube. The shaft's surface is expertly ground and electroplated to ensure seamless movement. The middle cutter features a large displacement mechanism, paired with a trimming and cutting device that adapts robustly to varied production demands. The elastic double-blade trimming knife facilitates smooth and cost-efficient trimming.
- Utilizing cutting-edge linear guide rail technology, our system is designed to deliver unmatched stability and precision, ensuring the slotting phase's accuracy. The advanced ten-screw automatic adjustment feature allows for the synchronous electric modulation of the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat of the slotting part. This precision is controlled effortlessly via a user-friendly button and touch screen interface.
Pre-pressing wheel and line pressing wheel
- Crafted from the finest steel, the upper and lower shafts undergo rigorous quenching and tempering, followed by an electroplating process that ensures both dynamic and static balance. Our innovative design includes four groups of new line pressing wheels, expertly engineered to prevent cardboard crushing, ensuring the line pressing is flawlessly smooth and orderly. Additionally, the slotting section is equipped with a set of pre-pressing wheels. After two stages of pre-pressing and line pressing, achieve a refined line shape that resists cracking and maintains a regular box form.
- The wire pressing wheel's gap dial is adjusted manually, featuring a versatile range of 2-12mm. Our gear system employs a backlash-free adjusting mechanism, guaranteeing seamless gear meshing during adjustments and ensuring optimal transmission accuracy.
Slotted phase adjusting mechanism
- The planetary gear mechanism is ingeniously integrated with the slotting phase, utilizing a PLC and electric digital input system for 360-degree adjustment. This allows for seamless adjustments, whether the equipment is running or stationary.
Die-cutting unit
- Boasting an outer diameter of the knife plate roller at < ¢486mm (inclusive of the knife template's diameter < ¢536mm), this component is crafted from high-quality cast steel. It undergoes surface grinding and balance correction, ensuring uniform hole separation, enhanced operational stability, and electroplated shafts.
- Featuring bolt holes on the die template at 10M, with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter stands at a height of 25.4mm, while the wooden template's thickness caters to both three-layer (16mm) and five-layer (13mm) cardboard.
Rubber roller (upper roller)
1. The rubber pad roller boasts a diameter of less than ¢536mm, with the rubber pad itself measuring 554mm. Designed for swift changes, the rubber pad is celebrated for its wear resistance and longevity. Made from high-quality cast steel, the roller is quenched, tempered, and finely ground for dynamic and static balance, enhancing stability during operation.
2. Precision is paramount as the gap between the knife die roller and the rubber pad roller is adjusted electrically. The air-lock fixed adjusting mechanism offers steadfast reliability. The rubber roller's mechanical transverse 50mm traveling device, alongside a speed difference compensation system, ensures uniform wear and extends the Youli rubber pad's service life across varying knife positions.
Grinding repair mechanism
1. This state-of-the-art mechanism facilitates electric grinding of the rubber pad, delivering expedient and efficient corrections to enhance the rubber pad's longevity.
Phase adjusting device
1. Empowered by electric digital 360-degree adjustments, the die-cutting phase can be fine-tuned regardless of whether the equipment is operational or halted.
Drive gear
- Featuring high-precision helical gear transmission, the drive gear is forged from top-tier 20GrMnTi alloy steel. It undergoes a series of processes including quenching, tempering, high-frequency quenching, and gear grinding. This ensures smooth operation, minimal noise, HRC58-62 hardness, and long-lasting durability. Most importantly, it maintains the printing register accuracy over extended periods.
2. The shaft and the gear are seamlessly intertwined using a sophisticated tensioning connecting sleeve for keyless integration. This ensures an impeccable connection under high torque, eliminating any operational gaps. The design streamlines both installation and maintenance processes, promising long-term transmission precision and impeccable printing registration.
3. The gear lubrication system is ingeniously designed with an automatic spray lubrication mechanism powered by a state-of-the-art gear oil pump. This cutting-edge system is pivotal in preserving transmission precision and significantly extending the product's service life.
Motor part
- The primary motor is expertly controlled by a premium "Dongli" frequency converter, ensuring an exceptionally smooth operation with minimal vibration and noise. The frequency conversion is mastered by the "Taiwan Province Delta" converter, delivering impeccable low-speed rated torque, guaranteeing ultra-quiet and stable performance.
- The machine's efficiency is further amplified by the Zhongxin adsorption and dust removal fans, complemented by the Zhejiang DH phase motor and the Taiwan Province Taibang ink homogenizing motor. These components collectively offer minimal noise output and unwavering power stability.
Bearing part
1. The core of the machine lies in its main bearings, sourced from the esteemed "NSK" brand, renowned for their durability. Additional bearings from top-tier domestic manufacturer Wahalo are procured as agents, ensuring high product precision of P6 P5 P4 and exceptional vibration control with Z1 group or higher.
Electrical components
1. Every unit is equipped with an autonomous electronic control system, prioritizing safety and reliability. Components like relays, indicator lights, buttons, and contactors are crafted by Zhejiang Zhengtai, known for their original electric appliance expertise. Pneumatic components, including the solenoid valve and cylinder, are sourced from Yadeke, renowned for their flexibility, stability, and long-lasting performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence, a professional manufacturer known for its high quality corrugated cardboard carton machines. We proudly hold the right to import and export. Our main product lineup includes: 3-layer/5-layer/7-layer corrugated board production lines, cutting-edge cardboard production lines, and carton production lines. We also excel in providing intelligent digital printer machines, along with automatic high definition, high speed printing slotting die cutting machines. Additionally, we offer intelligent automatic high speed folder gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our assortment extends to roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines, among others. Our products are renowned for their safety, stability, and superior performance. They have secured over ten national patents and have achieved ISO9001 quality management system certification along with CE EU certification. Our unparalleled pre sales and after-sales service guarantees efficiency and reliability. We offer bespoke services, professional remote video guidance, and overseas technical support from our team of expert engineers. We are unwaveringly at your service, 24 hours a day.
With a global perspective, our products are proudly exported to numerous countries, including the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, and Brazil. While we may not offer the lowest price, we promise unmatched quality. It's better to justify the price upfront than to apologize for quality later! In the competitive landscape of our industry, our products hold an unrivaled advantage.
In the realm of global trade, honesty is paramount. By choosing us, you choose the most reliable partner worldwide. Embark on a world-class journey; set sail with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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