Discover the pinnacle of printing technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art equipment offers unparalleled efficiency and precision, ensuring your production line operates at peak performance. Experience seamless integration and superior output quality, driving your business to new heights of productivity and success.
Detailed Photos
Product Description
Introducing our cutting-edge Advanced Automatic Lead Edge Feeder Printer Machine for Efficiency, designed to elevate your production capabilities with seamless precision and unmatched versatility. This exceptional equipment flawlessly executes a multitude of processes in a single pass, including vibrant multi-color printing, precise line pressing, intricate slotting, meticulous trimming, sharp corner cutting, intricate die cutting, and accurate punching. At the heart of this advanced machine is the sophisticated feeding system, which uses leading-edge adsorption technology to ensure smooth paper handling. The intelligent frequency converter, paired with a high-power dust removal fan, works harmoniously to maintain pristine cardboard surfaces. Operating through an intuitive human-machine interface powered by a state-of-the-art PLC programming system, both the main and side touch screens offer seamless control over every aspect of the operation. Safety and efficiency are paramount, with the front of the machine featuring a paper output monitoring system that allows operators to oversee the paper output process effortlessly, enhancing safety during machine adjustment. Each component is equipped with a suite of advanced systems, including electric opening and closing, pneumatic locking, pneumatic plate lifting, automatic ink mixing, and an ink shortage alarm, ensuring flawless machine performance, beautiful printing patterns, and precise color registration. Engineered for endurance, every transmission shaft undergoes dynamic and static balancing, with gears crafted using specialized technology for superior durability. The carburized and ground gears boast a formidable hardness rating of HRC52-58, ensuring Grade 6 precision. A sophisticated spray circulating lubrication system, complete with an oil circulation display window, allows for continuous monitoring of lubrication status. Furthermore, the robust connection between the gears and transmission shaft, secured by a keyless connection ring, guarantees unwavering reliability. This machine epitomizes automation excellence, offering unparalleled convenience in use and maintenance, delivering exquisite printing patterns with pinpoint color accuracy, and fostering extraordinary production efficiency.
Product Parameters
Feeding Unit:
- Our machine integrates the cutting-edge paper feeding technology from Taiwan Province. Using high-grade bearing steel for the paper feeding wheel shaft, this method guarantees precision and durability in your operations.
- The sophisticated control panel boasts a vibrant 7-inch color touchscreen with an intuitive man-machine interface. This facilitates seamless communication across the paper feeding, printing, slotting, and die-cutting sections. Operators can effortlessly manage and display operational phases, overall machine speed, counts, and stoppages. The system is highly customizable, allowing for adjustments such as constant speed tuning of the suction and dust removal fans, alignment timing, and more. Choose between dual operating systems - man-machine dialogue or manual electric control - for swift, safe, and straightforward operation.
- Experience enhanced paper feeding with our suction fan assistance, where the adjustable air volume caters to various cardboard dimensions. This efficient design employs frequency converter controllable motors, optimizing power consumption and reducing operational costs. Our robust dust removal fan, powered by a frequency converter motor, is complemented by multiple dust removal brushes, ensuring the pristine quality of your printed materials.
- Our leading-edge paper feeding boasts a dual-type setup. The standard type (Figure -1) is ideal for assorted corrugated shapes, offering stable performance and high accuracy. The vacuum negative pressure suction flat feeding ensures precision and speed. For an added benefit, opt for the 'Soft Pressing' high matching type (Figure -2): minimize friction and safeguard the corrugated cardboard's integrity, reducing wear on the elastic rubber shaft mechanism. This option enhances smooth transmission, reduces congestion, and saves production time, especially with E-groove corrugated paper.
- Utilizing the leading edge of the cardboard as a positioning benchmark, we significantly mitigate the impact of length discrepancies. The system synchronizes the cardboard and pulley speeds, ensuring seamless handover without the worry of speed-induced errors.
- Our electric adjustment features for the cardboard's left and right stop gauges allow synchronized or independent control. The dragging frame adapts electrically to the cardboard's width, while the manually lifted front baffle enhances reliability and ease of operation.
- The electric control machine offers precision with its unit opening and closing system. An alarm bell signals movements, while a one-button function ensures ease. The friction clutch on the transmission shaft protects operators by preventing misoperations. A pneumatic interlocking device assures robust locking, maintaining gear mesh positions and protecting against waste from printing misplacement. The split transmission shaft comes with overload protection, safeguarding the system from potential damage.
- Our high-quality seamless steel pipe lower roller enhances friction for effective cardboard handling, thanks to its fine grind and electroplating. Rubber feed rollers feature dual-layer coating for optimized elasticity and wear resistance. The quick-release design simplifies operations, while the innovative two-stage worm gear mechanism facilitates precise manual pressure adjustments of the paper feeding cots.
Printing Unit:
Printing Plate Roller
The diameter of the printing plate roller is less than ¢524mm, including the plate diameter which is less than ¢536mm. Crafted from high-quality steel, the roller undergoes surface fine grinding, hard chromium plating, and dynamic balance correction, ensuring smooth operation ideal for high-speed printing. The shaft's horizontal and circumferential directions allow for the engraving of reference lines, facilitating convenient plate hanging and alignment. The ratchet-fixed plate winding shaft, featuring a plate hanging groove, enables quick plate changes. With an axial distance adjustment capability between the printing plate roller and the left/right plate pulling displacement of 6mm, the effective electrically adjusted range is 12mm, allowing for plate corrections during both operation and stops. The planetary gear mechanism precisely controls the printing plate roller phase, ensuring seamless performance.360°refined degree adjustment of the circumference, seamlessly controlled by the 360° degree computer-driven motor operation adjustment, operable both during operation and stoppages. The intuitive touchscreen automatically displays the adjustment amount, and recalibrates effortlessly upon input of size specifications. The system's automatic zeroing feature for the printing plate roller includes a plate hanging position function; by simply clicking the designated button, the equipment autonomously aligns to the ideal position for plate hanging, significantly enhancing labor efficiency. Additionally, the pedal switch facilitates effortless forward and backward rotation of the printing plate cylinder, streamlining plate changes and wiping processes.
Impression roller
- Created with high-quality seamless steel pipe, the impression roller undergoes meticulous fine processing. Dynamic and static balance correction ensures stable operation. Through quenching and tempering, along with hot charging, dynamic and static balance, surface fine grinding, and electroplating, this roller exemplifies superior craftsmanship.
- The gear mechanism incorporates a backlash-free adjustment feature, maintaining seamless gear meshing during adjustments and ensuring transmission accuracy. Manual micro-adjustments of the gap between the printing plate roller and the impression roller are displayed on an easy-to-read scale. The 1:200 double-stage worm gear box facilitates precise positioning adjustments, with an adjustable range of 0-12mm.
Metal anilox roller
- Our anilox roller cots boast an advanced cantilever structure for ease of installation and maintenance, and can accommodate a scraper system if needed. Crafted by "Haili Roller" in Changzhou, Jiangsu Province, the rollers are manufactured using specialized high-quality steel processes, providing a long-lasting, wear-resistant, and corrosion-resistant solution with excellent ink control. Available in honeycomb mesh sizes of 200, 220, 250, and 280 lines/inch, it offers customizable options to suit various printing needs.
- The anilox roller and printing plate roller feature a pneumatic pressing action for touch plate adjustment, automatically lifting the plate upon machine stoppage, and activating the electric uniform ink feature to prevent ink drying. Paper feeding stop/start controls the separate inking delay time for each printing unit, enhancing efficiency. The anilox roller includes a one-way overrunning clutch that disengages from the driving force, making ink mixing or washing convenient and swift.
- Our ceramic net roller option, available at an additional cost, features a steel pipe surface covered with ceramic. Post grinding and laser engraving, the roller ensures uniform inking with options of 200-400 lines/inch, tailored to your specific printing requirements.
Rubber roller
- Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, these cots utilize high-quality seamless steel tubes and undergo dynamic and static balance treatments. The outer surface consists of high-grade Ding Qing rubber, offering superior wear and corrosion resistance. Precision CNC grinding shapes the roller, ensuring optimal middle height and cot accuracy.
- Featuring a 1:200 double-stage worm gear for fine clearance adjustments, this roller applies ink evenly. Post-adjustment, it locks in place via gravity, and separates the rubber roller from the anilox roller post-cleaning to prevent deformation and elasticity loss.
Scraper system
- Discover the marvel of modern engineering with the cutting-edge chamber fluid dynamics and sophisticated ink sealing design in our closed double scraper system. It ensures exceptional ink delivery and maximizes ink savings. Our advanced pneumatic cylinder adjusts and locks seamlessly while automatically compensating for scraper abrasion, allowing the anilox roller and scraper to achieve unparalleled scraping precision. The inner chamber boasts an anti-corrosion and anti-sticking coating, simplifying ink transfer and cleaning. Our comprehensive installation design effortlessly upgrades any outdated cots or single scraper systems. Truly fully enclosed, it's ideal for handling volatile solvent units, conserving solvents, and enhancing your working environment to the highest standards.
- Achieve unparalleled accuracy with our precision scraping angle and mechanical finesse. Once the scraper is replaced, its position remains consistent, ensuring optimal scraping performance. Experience seamless operation with our adjustable, compensation-enabled sealing system, which maintains a complete seal on the ink delivery system without the need for shutdowns. The adaptable sealing block attaches directly to the engraved surface of the anilox roller, eliminating the need for smooth and engraved bands at its ends. Our closed chamber system is designed for quick and easy assembly and disassembly, requiring no auxiliary tools, ensuring efficiency and convenience.
Ink Supply System
- Experience innovative efficiency with our ink supply system, featuring a one-way diaphragm type pneumatic pump. This system efficiently recovers accumulated water within the pump and pipes, integrating seamlessly with the filter and ink circulation system. Choose our optional scraper ink control system equipped with a double-acting diaphragm pump for enhanced performance. The system automatically senses and detects ink levels, offering abnormal ink and wash alarms, complete with an intuitive warning and alarm bell system.
- Gain clear insights into production with our transparent ink supply pipe and high-hanging transparent ink storage cup, offering an intuitive view of the ink supply status. Our circulating cleaning pipeline and ink roller ensure simplified operation and cleaning, guaranteeing a stable and consistent ink supply at all times.
Phase Adjustment Mechanism
1. Our phase adjustment mechanism offers unrivaled control with a frequency converter ensuring 360-degree phase adjustments, applicable during both operation and idle states.
2. Benefit from unmatched precision with the frequency converter, which controls motor speed. The encoder, in tandem with the PLC programming system, automatically adjusts motor speed per set values, achieving phase adjustment accuracy within a remarkable 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Our sophisticated cylinder brake mechanism is designed to maintain machine stability. Whether during separation or phase adjustments, it restricts rotation to preserve the original gear position's fixed point.
- Each printing unit is equipped with intuitive positive and negative inching controls of the main machine, simplifying operations such as plate erasing, hanging, and color registration, drastically reducing labor and effort.
Slotting Unit
Touch Screen Operation Control
Revolutionize your slotting department's operations with our state-of-the-art touch screen control. The PLC programming automation system allows seamless input of 'length * width * height' for paper products based on orders. With a simple button press, the computer system arranges orders to the requisite positions, and manual fine-tuning of the slotting position is available to meet specific customer requirements.
Featuring a vibrant color man-machine interface, our system offers menu storage, automatic compensation, and shift distance correction operations. The motor, controlled by a frequency converter, drives the Taiwan Province Delta motor transmission box. Frequency conversion adjustments ensure the cutter head's lateral displacement is swift, stable, and precise. The encoder works in conjunction with the PLC control box to fine-tune the high-profile cutter, synchronizing the four cutters' distance adjustments, significantly reducing cutter adjustment time and boosting work efficiency.
Pre-pressing, Line Pressing, and Slotting Six-Axis Full Computer-Controlled Slotting Part
- Our advanced single-shaft double-knife slotted structure utilizes an internal tooth structure for box height, ensuring the lubricating oil remains uncontaminated by the carton. The slotting unit is equipped with an emergency stop device for enhanced safety and features positive and negative inching of the whole machine, ensuring convenient and flexible operation.
- The grooving knife boasts a standard thickness of 7mm, crafted from premium alloy steel. Post heat-treatment, its tooth grinding showcases excellent hardness and toughness. Designed with a dual-blade trimming knife, it offers a sharp edge and precision. The shaft, made from top-tier 45# seamless steel tube, is expertly ground and electroplated, ensuring smooth movement. The middle cutter's large displacement mechanism, along with robust trimming and cutting device, enhances production adaptability. Additionally, the elastic dual-blade trimming knife ensures smooth operation and cost-effective trimming.
- Embrace the stability and precision of our linear guide rail technology, which guarantees slotting phase accuracy. With ten-screw automatic adjustment and synchronized electric adjustment of the pre-pressing wheel, line pressing wheel, and slotting cutter seat's lateral movements, precision is maintained seamlessly. Control is effortlessly managed via a user-friendly button and touch screen interface.
Pre-pressing wheel and line pressing wheel are essential components.
- The upper and lower shafts are constructed from high-quality steel, quenched, tempered, and electroplated with dynamic and static balance. These aspects contribute to the machine's exceptional performance. It features four new line pressing wheels, adept at preventing cardboard crushing, ensuring smooth and tidy lines. The slotting part also includes a prepressing wheel set. After dual prepressing and line pressing, the line shape is refined, resistant to cracking, and maintains box regularity.
- Effortlessly adjust the gap dial of the wire pressing wheel, with a comprehensive adjustment range of 2-12mm. The backlash-free adjusting gear mechanism ensures flawless gear meshing during adjustments, bolstering transmission precision.
Innovative slotted phase adjusting mechanism enhances operational efficiency.
- Utilizing a sophisticated planetary gear mechanism, the slotting phase offers PLC and electric digital input for 360-degree adjustments, adaptable whether the equipment is running or stationary.
Die-cutting unit designed for optimal precision and efficiency.
- Engineered for excellence, the knife plate roller features an outer diameter of < ¢486mm, with the knife template diameter under < ¢536mm. Crafted from superior cast steel, it undergoes surface grinding, balance correction, and uniform hole distribution, enhancing operational stability. The shaft is electroplated for durability.
- The die template bolt holes are meticulously 10M, with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter stands at 25.4mm, with wooden template thickness options of 16mm for three-layer cardboard and 13mm for five-layer cardboard.
Efficient and durable rubber roller (upper roller) system.
1. The rubber pad roller has a diameter under ¢536mm, with the rubber pad itself at 554mm. Featuring a quick-change system, the rubber pad promises wear resistance and a long service life. Composed of high-quality cast steel, the roller undergoes quenching and tempering, dynamic and static balancing, and fine surface grinding, all contributing to enhanced running stability.
2. The knife die roller and rubber pad roller gap is electrically adjustable, supported by a stable and reliable air-lock fixed mechanism. The rubber roller includes a 50mm mechanical transverse traveling device and a speed difference compensation system, ensuring uniform wear across different knife positions, effectively extending the service life of the Youli rubber pad.
Advanced grinding repair mechanism for enhanced longevity.
1. With electric grinding of the rubber pad, the correction process is quick and efficient, extending the overall service life of the pad.
Precision phase adjusting device for operational flexibility.
1. The die-cutting phase is precisely controlled with an electric digital 360-degree adjustment, allowing for seamless modifications during both operational and stopped states of the equipment.
Durable and efficient drive gear system.
- High-precision helical gear transmission is crafted from 20GrMnTi high-quality alloy steel. The gear undergoes quenching, tempering, high-frequency quenching, and meticulous grinding, resulting in smooth operation with low noise. With a hardness rating of HRC58-62, these gears promise extended service life and minimal wear, ensuring long-term precision for printing register accuracy.
2. Experience seamless efficiency with our Advanced Automatic Lead Edge Feeder Printer Machine. The innovative tensioning connecting sleeve establishes a keyless connection between the shaft and gear, eliminating gaps even under high torque conditions. This design not only simplifies installation and maintenance but also ensures long-term transmission precision, guaranteeing impeccable printing registration every time.
3. Enhance the longevity and precision of your machinery with our state-of-the-art automatic spray lubrication system. This cutting-edge gear oil pump technology meticulously lubricates each gear, thereby preserving transmission accuracy and extending the service life of your machine.
Motor part
- Our machine is powered by the renowned "Dongli" frequency converter, offering smooth and reliable control over the main motor. This advanced system minimizes vibration and noise, leading to an ultra-quiet operation. The precision of the "Taiwan Province Delta" frequency converter ensures low-speed rated torque output, delivering stable performance you can trust.
- Equipped with world-class Zhongxin fans for both adsorption and dust removal, our machine guarantees quiet and efficient operation. The phase motor is powered by the industry-leading Zhejiang DH motor, while the ink homogenizing motor boasts the reliable performance of Taiwan Province Taibang motor. These components are designed to offer low noise and consistent power output, setting a new standard in operational excellence.
Bearing part
1. The reliability of our Advanced Automatic Lead Edge Feeder Printer Machine is unparalleled, with main bearings imported from the prestigious "NSK" brand, and additional bearings sourced from trusted domestic manufacturers like Wahalo. Our products achieve high precision levels of P6, P5, and P4, with a vibration classification of Z1 group or higher, ensuring superior performance and durability.
Electrical components
1. Safety and reliability are at the core of our machine, with each unit featuring an independent electronic control unit. Our electrical components, including relays, indicator lights, buttons, and contactors, are crafted by Zhejiang Zhengtai, a leader in original electric appliance technology. The solenoid valve and cylinder, essential for smooth operation, are made from high-quality pneumatic components by Yadeke, recognized for their flexibility, stability, and exceptional durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company information
Zhanzhuo Machinery stands as a beacon of excellence in manufacturing, known for its leadership in the production of premium corrugated cardboard carton machines. With a comprehensive import and export license, our flagship offerings encompass the 3-layer, 5-layer, and 7-layer corrugated board production lines, along with sophisticated cardboard and carton production lines. Our range includes cutting-edge intelligent digital printer machines and the highly sought-after automatic high-definition high-speed printing slotting die cutting machine. definition high-speed printing solutions, speed printing slotting die cutting machine, intelligent automatic high-speed innovations, Our portfolio is further enriched with advanced high-speed folder gluer machines, stitcher machines, and combined gluer and stitcher systems. Our offerings also include precision roller paper cutter machines, innovative cardboard flute laminating machines, and state-of-the-art roller to roller film laminating machines, alongside efficient partition assembler machines, among others. Each product promises unparalleled quality, supported by more than ten national patents, and compliance with ISO9001 quality management and CE EU certifications. Our pre-sales and after-sales services are second to none, offering swift and dependable support. We provide bespoke services, expert remote video guidance, andunmatched overseas technical support by our skilled engineers, ensuring you have assistance whenever you need it, 24/7.
With a global vision, our products proudly reach markets across the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. We may not promise the lowest price, but we assure you of superior quality. While prices may require brief explanations, our commitment to quality ensures a lifetime of satisfaction. Our products maintain an edge in the competitive market landscape.
In the realm of global trade, integrity is paramount. With us, you choose the world's most dependable partner. Embark on a world-class journey with Zhanzhuo Machinery as we set new standards of excellence.
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Certifications
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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