Discover unparalleled efficiency and precision with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Engineered to perfection, this machine seamlessly integrates advanced technology and robust design, ensuring maximum productivity and exceptional quality with every use. Elevate your production capabilities with a solution that's as reliable as it is innovative.
Detailed Photos
Product Description
Introducing the Advanced Carton Box Slotter Machine with Customization Options by Dongguang Zhanzhuo Machinery Trade Co., Ltd., a marvel of modern engineering that revolutionizes carton production. Seamlessly execute multi-color printing, line pressing, slotting, trimming, corner cutting, die-cutting, punching, and more, all in a single pass. Utilizing state-of-the-art technology, the machine's leading edge delivers precision paper feeding through an advanced adsorption system. The sophisticated integration of a frequency converter with a high-power dust removal fan ensures pristine cardboard surfaces as it operates. Empowered by a PLC programming system, the main and side touch screens offer unparalleled user-friendly control, allowing for seamless adjustments and flawless operation in paper feeding, handling, and output. Safety is paramount, and with real-time monitoring equipment at the forefront, the paper output is under constant observation, safeguarding operators during machine adjustments. Each component boasts an electric opening/closing mechanism, pneumatic locking, plate lifting, automatic ink mixing, and a proactive ink shortage alert to ensure uninterrupted, high-quality performance. The machine is designed with meticulously balanced transmission shafts and gears crafted with specialized technology to achieve grade 6 precision. The carburized and ground gears, with a durable hardness of HRC52-58, are lubricated via a state-of-the-art spray circulating system, featuring an observable oiling process through a display window. The gear-to-shaft connection is fortified with a keyless connection ring for unwavering reliability. Experience a new level of automation, ease of use, and maintenance with this machine, delivering exquisite, precise printing and unparalleled production efficiency. This extraordinary equipment is the epitome of innovation, ensuring that your carton production is not only efficient but also stunningly detailed.
Product Parameters
Feeding unit:
- Experience the cutting-edge paper feeding technology from Taiwan Province, harnessed by our Advanced Carton Box Slotter Machine. The paper feeding wheel shaft is crafted from premium bearing steel, ensuring durability and precision.
- Our state-of-the-art control panel is adorned with a vibrant 7-inch color touch screen, facilitating an intuitive man-machine interface. This advanced system allows seamless communication and operation across the paper feeding, printing, slotting, and die-cutting sections. Effortlessly manage and display real-time operational phases, overall machine speed, counting and halting, and other system settings. Adjust constant speed for the suction and dust removal fans with precision and ease. The dual operating systems offer both interactive dialogue and manual electric control, ensuring swift adjustments and safe, user-friendly operations.
- Enhance paper feeding efficiency with our suction fan, tailored to adjust air volume by section based on cardboard size. The frequency converter controllable motor minimizes power consumption, optimizing cost savings. The robust dust removal fan, equipped with multiple brushes, eradicates surface impurities, elevating your printing quality to new heights.
- Our leading-edge paper feeding is meticulously designed for versatility, accommodating corrugated cardboard in a variety of shapes. The standard type (Figure -1) promises stable performance and exceptional accuracy. Opt for the 'Soft pressing' high matching type (Figure -2) and experience reduced friction and damage to the cardboard's corrugated shape. It safeguards the cardboard's strength, minimizes damage from the elastic paper feeding rubber shaft, and ensures smooth transmission post-line contact. This innovation curtails transportation congestion, conserving cardboard and production time, and allows the handling of E-groove (thin) corrugated paper in various orientations and qualities.
- Our design precisely positions the leading edge of cardboard as a benchmark, significantly diminishing the impact of length errors. Once the cardboard reaches the pulley, it matches the pulley's speed, ensuring seamless handover without accuracy loss due to speed variations.
- Cardboard's left and right stop gauges are electrically adjustable, allowing synchronized or independent control. The dragging frame's electric front-back adjustment adapts to cardboard width, while the front baffle's manual, synchronous lift ensures reliability and simplicity in operation.
- Unit opening and closing are streamlined through electric control, complete with a persistent alarm bell for heightened safety. One-touch positioning facilitates opening and closing, while the friction clutch on the transmission shaft protects operators and prevents machine damage from errors. The pneumatic interlocking device ensures secure, precise locking; the split transmission shaft's overload protection guards against part damage. The pneumatic interlocking shaft mechanism maintains consistent gear meshing, enabling normal production post-separation and grouping, safeguarding against cardboard waste due to print misalignment.
- Our paper feeding roller's lower roller, crafted from high-quality seamless steel pipe, is finely ground and electroplated for enhanced friction. The rubber feed roller and cots boast a dual-layer coating: an inner 28-degree layer for friction rubber shaft elasticity and an outer 45-degree layer for wear resistance. The swift-release structure adds convenience, while the two-stage worm gear deceleration mechanism ensures precise manual pressure adjustment with a clear dial display.
Printing unit:
Printing plate roller
The printing plate roller is engineered with a diameter of < ¢524mm, accommodating a plate diameter of < ¢536mm. Crafted from premium steel, it undergoes meticulous surface grinding and hard chromium plating. With dynamic balance correction, it operates with unparalleled smoothness, making it ideal for high-speed printing. The shaft features engravable reference lines for ease of plate hanging and alignment. Its ratchet-fixed plate winding shaft includes a groove for quick plate changes. An electronic adjustment allows for 6mm axial distance alteration between the printing plate roller and the left and right plate pulling displacement, offering an effective adjustment range of 12mm. This facilitates plate correction both during operation and stoppage. The planetary gear phase of the printing plate roller grants precise control.360°degree adjustment of the circumference, providing intuitive control via 360° degree computer-assisted motor operation adjustment. This feature is accessible whether in operation or pause mode. The touch screen displays adjustments automatically and calibrates after inputting the desired dimensions. An automatic zeroing ensures the printing plate roller has an optimal plate hanging position; simply click the button, and the equipment positions itself for effortless plate hanging, boosting efficiency. A pedal switch enables forward and reverse rotation of the printing plate cylinder, streamlining plate changes and cleaning.
Impression roller
- Expertly crafted with superior seamless steel pipe, the impression roller benefits from dynamic and static balance correction, ensuring seamless operation. It undergoes quenching and tempering, coupled with hot charging, dynamic stability, surface fine grinding, and electroplating.
- The gear system features an innovative backlash-free adjustment mechanism that maintains gear meshing integrity and ensures transmission precision. The manual micro-adjustment of the gap between the printing plate roller and impression roller is displayed on a scale. A 1:200 double-stage worm gearbox facilitates accurate positioning adjustments with a range of 0-12mm.
Metal anilox roller
- The anilox roller employs a sophisticated cantilever structure for ease of installation and maintenance, with an optional scraper system. Crafted by 'Haili Roller' in Changzhou, Jiangsu Province, it uses advanced technology to enhance durability, wear resistance, and corrosion resistance, while ensuring effective ink control. Honeycomb mesh options include 200, 220, 250, and 280 lines per inch, selectable based on printing needs.
- The anilox and printing plate rollers use pneumatic pressing for precise touch plate adjustments. The system automatically lifts the plate post-operation and activates electric uniform ink distribution to prevent drying. Each printing unit's inking delay is individually programmable, and the anilox roller features a one-way overrunning clutch, separating the driving force, simplifying ink mixing or washing.
- An optional ceramic net roller, available with a price adjustment, features a steel pipe surface coated with ceramic. Precision grinding and laser engraving ensure even ink distribution, with options of 200-400 lines per inch.
Rubber roller
- Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber rollers are composed of high-grade seamless steel tubes, meticulously refined through dynamic and static balance treatment. The outer surface is clad in premium Ding Qing rubber, celebrated for its wear and corrosion resistance. Precision CNC grinding ensures both height uniformity and accuracy.
- Implementing a 1:200 double-stage worm gear for fine clearance adjustments ensures even ink application. Post-adjustment, the system self-locks via gravity, and the rubber roller separates from the anilox roller after cleaning, preserving its form and elasticity.
Scraper system
- Revolutionize your printing with the groundbreaking chamber fluid dynamics and ink sealing design of our cutting-edge closed double scraper system. Experience exceptional ink delivery efficiency, saving more ink than ever. The innovative pneumatic cylinder adjusts and locks automatically, compensating for scraper wear to ensure the anilox roller and scraper achieve a flawless fit for optimal scraping brilliance. With an anti-corrosion and anti-sticking coating in the inner chamber, ink transfer and cleaning are effortlessly enhanced. The all-encompassing installation design seamlessly integrates into existing systems, replacing any outdated cots or single scraper setups. This truly enclosed masterpiece is tailor-made for volatile solvent units, preserving solvents while elevating your work environment.
- Precision at its finest with our state-of-the-art accurate scraping angle and mechanical precision. Post-scraper replacement, maintain a consistent scraper position to guarantee top-notch scraping performance. Our adaptive sealing system can be adjusted on-the-fly, ensuring the ink delivery system remains perfectly sealed. The adjustable sealing block seamlessly aligns with the engraved surface of the anilox roller, eliminating the need for smooth and engraved bands at its ends. Effortlessly assemble and disassemble the closed chamber without any auxiliary tools, simplifying maintenance and operation.
Ink Supply System
- Experience elite efficiency with our one-way diaphragm-type pneumatic ink pump, engineered to effortlessly recover accumulated water in the pump and pipe through its advanced filter and ink circulation system. (Note: A sophisticated double-acting diaphragm pump is integrated when selecting the scraper ink control system option.) Our automatic sensing and detection system guarantees precision, issuing alerts for ink and wash abnormalities, complete with warning signals and alarm bells.
- Visualize perfection with our transparent ink supply pipe and prominently placed transparent ink storage cup, offering a clear view of the ink supply during production. Enjoy the simplicity of our circulating cleaning pipeline and ink roller, ensuring effortless operation and cleaning while maintaining a stable ink supply.
Phase Adjustment Mechanism
1. Master control with our frequency converter, managing the phase of the printing plate roller with a remarkable 360-degree phase adjustment capability, applicable in both operational and idle states.
2. Utilize our frequency converter to expertly regulate motor speed, seamlessly collaborating with the encoder and PLC programming system. This synergy allows the motor speed to adapt automatically according to the set value, achieving phase adjustment accuracy within a precise 0.2mm.
Pneumatic Interlocking Brake Positioning Device
- Our advanced cylinder brake mechanism, when activated during machine separation or phase adjustment, precisely limits machine rotation to maintain the original gear position, safeguarding your operations with absolute precision.
- Streamline your workflow with each printing unit outfitted with positive and negative inching control of the main machine, simplifying tasks such as plate erasing, plate hanging, and color registration, saving time and effort.
Slotting Unit
Touch Screen Operation Control
Harness the power of technology with our touch screen control interface for slotting operations, fully integrated with a PLC programming automation system. Input essential data like 'length * width * height' of paper products seamlessly, and activate the computer system to arrange orders at the press of a button. Manual fine-tuning of slotting positions according to customer specifications ensures ultimate customization.
The vibrant color man-machine interface, complete with menu storage, offers automatic shift distance compensation and correction for optimal operations. Our motor, controlled by a sophisticated frequency converter, powers the motor transmission box from Taiwan Province Delta. Frequency conversion adjusts motor speed for the lateral displacement of the cutter head, achieving rapid, stable, and accurate results. Collaboration between the encoder and PLC control box enables high-profile cutter adjustments, with four cutters synchronizing distance simultaneously, significantly reducing cutter adjustment time and boosting productivity.
Explore the future of precision with our pre-pressing, line pressing, and slotting six-axis full computer-controlled slotting system.
- Our advanced single-shaft double-knife slotted structure, featuring an internal tooth design for box height, ensures lubricating oil remains free from carton contamination. Prioritize safety with our slotting unit, complete with an emergency stop device, plus positive and negative inching for the entire machine, promoting ease and flexibility in operations.
- Crafted from 7mm alloy steel, our grooving knife boasts a remarkable blend of hardness and toughness thanks to advanced heat treatment processes. The dual-blade trimming knife features an ultra-sharp edge for impeccable precision. Each shaft is meticulously constructed from premium 45# seamless steel tube, featuring grinding and electroplating to ensure fluid motion. The innovative large displacement mechanism of the middle cutter, combined with the trimming and cutting device, enhances production adaptability. The elastic dual-blade trimming knife offers seamless trimming while optimizing cost efficiency.
- Our utilization of linear guide rail technology ensures unparalleled stability and accuracy, safeguarding the precision of the slotting phase. Experience seamless ten-screw automatic adjustments and synchronous electric adjustments for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Aided by intuitive button and touch screen controls, precision is at your fingertips.
Pre-pressing wheel and line pressing wheel
- Expertly crafted from high-grade steel, the upper and lower shafts undergo quenching, tempering, and electroplating, maintaining dynamic and static balance. The installation of four cutting-edge line pressing wheels effectively prevents cardboard crushing, ensuring a smooth, orderly line pressing. The slotting component, complemented by a prepressing wheel set, guarantees improved line shape post dual prepressing and pressing sessions, reducing cracks and yielding a perfect box formation.
- Manually adjust the wire pressing wheel gap dial within a 2-12mm range. Our backlash-free gear adjusting mechanism ensures seamless gear meshing during adjustments, thereby maintaining transmission accuracy.
Slotted phase adjusting mechanism
- The planetary gear mechanism, together with PLC and electric digital input 360-degree adjustments, allows you to control the slotting phase efficiently, whether the equipment is in operation or stationary.
Die-cutting unit
- Boasting an outer knife plate roller diameter of < ¢486mm (including knife template diameter < ¢536mm), the roller is crafted from superior cast steel, expertly surface-ground, balance-corrected, and uniformly hole-separated to enhance operational stability, with shaft electroplating adding to its enduring quality.
- Our die template features 10M bolt holes with an axial spacing of 100mm and a radial circumference divided into 18 equal segments. The die cutter's height stands at 25.4mm, while the wooden template thickness is designed at 16mm for three-layer cardboard and 13mm for five-layer cardboard, offering versatility and durability.
Rubber roller (upper roller)
1. The rubber pad roller's diameter is under ¢536mm, with the rubber pad measuring 554mm in diameter. Our quick-change rubber pad is enhanced for wear resistance, ensuring longevity. Constructed from high-quality cast steel with quenching, tempering, and a dynamic-static balance process, the surface is finely ground to boost operational stability.
2. Experience effortless electrical adjustment of the gap between the knife die roller and the rubber pad roller. The air-lock fixed adjusting mechanism provides stability and reliability. This 50mm mechanical transverse traveling device, paired with a speed difference compensation system, ensures uniform wear on each knife in varying positions, significantly extending the Youli rubber pad's service life.
Grinding repair mechanism
1. The electric grinding rubber pad offers rapid and efficient correction, enhancing the rubber pad's service life with precision and ease.
Phase adjusting device
1. The die-cutting phase boasts electric digital 360-degree adjustment, allowing for modifications during both operation and halts, optimizing performance and flexibility.
Drive gear
- Exhibiting high-precision helical gear transmission, the gears are crafted from premium 20GrMnTi alloy steel. Post processes of quenching, tempering, high-frequency quenching, and gear grinding ensure smooth, noise-reduced operations. With a hardness range of HRC58-62, these gears promise extended life spans and minimal wear, maintaining printing register accuracy over extended periods.
2. The shaft and gear are seamlessly united through a state-of-the-art tensioning connecting sleeve keyless method, ensuring a flawless operation even under high torque conditions. This innovative design not only facilitates effortless installation and maintenance but also guarantees impeccable long-term transmission accuracy, providing unmatched precision in printing registration.
3. Experience unparalleled transmission accuracy and longevity with our automatic gear oil pump spray lubrication system. This advanced lubrication technology ensures each gear is meticulously maintained, enhancing the durability and performance of your machinery.
Motor part
- Our main motor, controlled by the esteemed 'Dongli' frequency converter, promises an exceptionally smooth operation characterized by minimal vibration and noise. The integration of 'Taiwan Province Delta' frequency converter in our frequency conversion controller delivers outstanding low-speed rated torque output, ensuring ultra-quiet, stable, and reliable performance.
- The superior quality of our fans and motors is evident with the use of Zhongxin fans for both adsorption and dust removal. Complemented by the Zhejiang DH phase motor and the Taiwan Province Taibang ink homogenizing motor, our products boast low noise levels and unwavering stable power output.
Bearing part
1. The entire machine is fitted with imported 'NSK' bearings, renowned for their exceptional quality, while additional bearings from premium domestic manufacturer Wahalo are acquired through direct agency. These components deliver remarkable precision - P6, P5, and P4 product accuracy with a vibration level at Z1 group or better, ensuring high-performance standards.
Electrical components
1. Each unit is equipped with an independent electronic control system that prioritizes safety and reliability. We utilize Zhejiang Zhengtai's original electric components, including relays, indicator lights, buttons, and contactors. Enhanced with Yadeke pneumatic solenoid valve and cylinder, our system boasts flexibility, stability, and exceptional durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of innovation in the realm of machinery manufacturing, renowned as a professional manufacturer of high quality corrugated cardboard carton machines. We proudly hold the right to import and export. Our main product offerings include: 3-layer/5-layer/7-layer corrugated board production lines, comprehensive cardboard production lines, advanced carton production lines, state-of-the-art intelligent digital printer machines, and cutting-edge automatic high definition, high speed printing slotting die cutting machines, alongside intelligent automatic high speed folder gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our range also covers roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, partition assembler machines, and beyond. Notably, our products are celebrated for their safety, stability, and superior quality. They have garnered over ten national patents and have achieved ISO9001 quality management system certification along with CE EU certification. Our pre sales and after-sales services are hallmark efficient and reliable, offering customized solutions and professional remote video guidance. Overseas technical support is available round-the-clock, with our engineers ready to assist you 24 hours a day.
Our global footprint is extensive, with exports reaching the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries across the globe. While I cannot offer you the lowest price, I am committed to providing you with unparalleled quality. I prefer to explain our pricing once rather than apologize for quality eternally. We hold a commanding advantage in the bustling market competition.
In the realm of global trade, honesty is paramount. By choosing us, you select the most dependable partner worldwide. Embark on a world-class journey by setting sail with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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