High-Precision Die Cutting and Folding Machine for Carton Production

Product Description

 

Introducing our high-speed automatic Flexo Printer Slotter Die Cutter Folder Gluer Strapping Line, meticulously engineered for seamless precision and efficiency. Elevate your production capabilities with our cutting-edge technology, designed to deliver unparalleled performance and superior quality in every operation. Experience the remarkable integration of speed and accuracy, ensuring your business stays ahead in the competitive market.

Detailed Photos

 

Product Parameters

 

Discover the unparalleled efficiency and precision of our box pasting machine, an integral component of our state-of-the-art printing slotting machine. With an ingeniously simple structure, it ensures superior box folding accuracy and exquisite aesthetics. Crafted with the highest quality components from renowned European, American, Japanese, and Taiwanese enterprises, this machine promises a seamless track operation, whisper-quiet functionality, impressive efficiency, and effortless operation. Designed with paramount safety and reliability, it stands as the premier choice for businesses aiming to thrive and prosper.
1. Explore the advanced Folding Box Gluing Machine, featuring the upper printing type for exceptional results.
2. Engineered for precision, the upper conveyor belt's front integrates elastic rollers, while the rear employs a vacuum adsorption system, adjustable to accommodate cardboard thickness effortlessly.
3. An independent motor powers the lower belt, ensuring unwavering stability and preventing cardboard misalignment during entry.
4. Experience innovation with the 'sandwich' structure, expertly designed for optimal mouth size control.
5. Elevate performance with the optional Italian ERO Glue Spraying Device.
6. Precision and accuracy are guaranteed with the servo motor-controlled counting and stacking machine, adeptly managing the exact number of sheets per bundle.
Delve into the comprehensive technological process and detailed technical parameters of this remarkable product below.
1. Glue Application
Our gluing department features an uninterrupted gluing system, preventing glue solidification even during brief operational pauses. With adjustable gluing wheel gaps and an additional engraving disk, it seamlessly adapts to gluing paper thicknesses between 1-8mm, empowering users with easy adjustment capabilities.
2. Precision Paper Folding
A. The upper and lower beam belts operate in perfect harmony with the slotting machine, ensuring the pasting and conveying belts run smoothly, eliminating paper grabbing or blocking issues. This synergy guarantees remarkable paper receiving accuracy.
B. Achieve customizable control with adjustable upper and lower belt speeds, allowing uniformity and flexibility in speed coordination.
C. The origami mechanism, composed of a belt and glue stick, offers user-friendly operation with adjustable folding angles for optimal performance.
3. Advanced Preloading System
Experience refined precision with our adjustable pre-pressing mechanism, accommodating 1-8mm paper folding boxes. Effortless gap modifications via dial or direct input on the touchscreen enable automatic machine adjustments.
4. Automated Counting and Stacking
Powered by a servo motor, our fully automated stacking machine ensures precise sheet bundling. It achieves uniform pressing and employs computer-driven operations for accurate sheet counting and seamless discharge.

Parameters of the machine
Maximum box sticking speed	200 /min
Minimum box size of folding box (A*B)	Straight:360*300 Counter:320*300(mm)
Maximum box size of folding box (A*B)	1200* 1200(mm)
Total motor power	40KW
Total mechanical volume	25500*4000*3700(mm)

Preliminary Machine Debugging Operation
Embark on the crucial preliminary debugging phase post-installation to prepare for production. This step plays a vital role in determining the machine's longevity, production timeline, and overall equipment and product quality. Therefore, mastering debugging before production is essential. This guide serves as an invaluable resource for crew members and debugging experts.
1. Commence trial operations once gas circuits, power sources, and electrical connections are secured. Initially, operate the upper and lower beams, sheet piling paper counting unit, blowers, and driving motors at low speed for a comprehensive test.
2. Begin the machine operation gently, allowing for a gradual warm-up over a span of 10 minutes or more. During this period, progressively elevate the speed, attentively listening for any unusual sounds such as metallic clashing or knocking. Continue augmenting speed by no more than 10% increments of the rated speed, advancing until the machine operates at its full rated capacity.
3. Initially secure the paper pushing and counting section, then engage the paper feeding, folding, and pre-pressing sections. Slowly test each section, ensuring the folding process is smooth and meets high precision standards. Once confirmed, incrementally increase speed, ensuring it does not exceed the rated speed, until all folding sections operate satisfactorily.
4. Gently start the entire machine, conducting tests on actions such as paper alignment, counting, and pushing to ensure they reach their designated positions. Adhere to the guidelines to guarantee the machine's longevity, keeping operational speeds within rated limits.
5. Steps 1 through 4 outline the initial test run methodology. Following this initial run, any box type changes merely require starting the machine and fine-tuning the folding box at low speeds to comply with size specifications.
Maintenance and Lubrication Protocols for Optimal Machine Performance
Prioritize prevention over maintenance, and maintenance over repair. This proactive approach ensures seamless production flows and extends machine longevity. Diligently follow the maintenance guidelines detailed in this chapter for best results.
1. Guide Rail Maintenance and Lubrication Essentials
A. Thoroughly cleanse the moving guide rail and roller surfaces from oil and dust, applying an appropriate quantity of 32# engine oil. Maintain cleanliness to prevent dry grinding without lubrication between the guide rail and roller.
B. Remove any oil stains from the traversing chute surface, applying Mobil MP grease to ensure smooth operation.
C. Ensure each bearing is adequately lubricated with Mobil MP to maintain optimal functionality.
2. Essential Maintenance and Lubrication for Sprockets and Gears
A. Clean the sprocket and chain surfaces of any greasy residues, applying Mobil MP grease for enhanced performance and longevity.
B. Remove oil stains from gear surfaces, applying Mobil MP grease to safeguard gear integrity and performance.
3. Motor and Reducer Maintenance and Lubrication Guidelines
Regularly replace the lubricating oil in the drive reducer using Mobil DTE629, and routinely clear dust from the motor's surface. Avoid using damp cloths to prevent damage.
3. Belt Maintenance Best Practices
A. As conveyor belts are wear-prone, routinely cleanse pulleys from dirt accumulation to prevent speed inconsistencies across belts, thereby preserving machine performance and minimizing belt wear.
B. Avoid applying lubricants or oils to the conveyor belt and pulley to prevent slippage and potential performance degradation.
4. Additional Maintenance Considerations
A. Routinely cleanse the drive shaft and remove oil and dust from the screw rod surface, applying 32# engine oil to maintain movement fluidity.
B. Regularly inspect fastening screws, belts, keys, and other components for signs of looseness or wear to ensure ongoing reliability.
C. Daily dust removal from all machine components is recommended to maintain operational cleanliness and efficiency.
Note: These maintenance cycles are based on normal operating conditions; apply tailored approaches under unique circumstances for optimal machine care.

Company Profile

 

Introduction of our company

Zhanzhuo Machinery, professional manufacturer of high-quality corrugated cardboard carton machine, has the right to import and export. Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on. The products are safe and stable in quality and superior in performance. They have won more than ten national patents and passed ISO9001 quality management system certification and CE EU certification. Our pre-sales and after-sales service are efficient and reliable, customized services, professional remote video guidance and engineers' debugging abroad, and we are at your service 24 hours a day.
Looking around the world, products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil and many other countries. I can't give you the lowest price, can only give you the highest quality; I would rather explain the price for a while, don't want to apologize for the quality for a lifetime! It has an absolute advantage in the fierce competition in the same industry.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.
 

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FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.