Experience the pinnacle of efficiency and precision with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Specifically engineered for high-performance output, this innovative machine seamlessly integrates speed with accuracy, ensuring unparalleled productivity in your printing operations. Its state-of-the-art design facilitates smooth handling and cutting-edge slotting, slotting, and die-cutting capabilities, making it an indispensable asset for any production line aiming for excellence in corrugated carton manufacturing.
Detailed Photos
Product Description
Introducing the remarkable and highly versatile Durable Printer Machine for Corrugated Carton with Custom Features - a masterpiece in technological innovation and engineering excellence. This cutting-edge equipment flawlessly executes a plethora of functions including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in a single seamless operation. The machine's leading edge is dexterously designed for paper feeding via advanced adsorption techniques, while the main machine's frequency converter and fan oversee the precise start and stop procedures. Equipped with a high-power dust removal fan, the machine ensures an immaculate cardboard surface, while the state-of-the-art PLC programming system governs both the main and side touch screens, offering a user-friendly human-machine interface that guarantees superior control over paper feeding, operations, and paper discharge processes. Safety is paramount; thus, the main machine's front is fitted with paper output monitoring apparatus for real-time observation, ensuring secure start and stop adjustments. Every component features an electric opening and closing system, along with a pneumatic locking system, pneumatic plate lifting system, automatic ink mixing system, and an ink shortage alarm, all collaborating to preserve the machine's optimal performance, produce stunningly detailed printing patterns, and ensure precise color registration. The transmission shafts are meticulously treated with dynamic and static balance, while the gears undergo specialized processing, carburizing, and grinding to achieve an HRC52-58 hardness with grade 6 precision. The gears are lubricated via a spray circulating lubrication system, complete with a circulating oil display window for real-time monitoring of the lubrication status. Furthermore, each gear and transmission shaft connection is fortified with a robust keyless connection ring, ensuring unwavering stability and reliability. This sophisticated machine epitomizes a high degree of automation, ease of use and maintenance, astonishing color accuracy, exquisite print quality, and exceptional production efficiency, making it an indispensable asset in the world of corrugated carton printing.
Product Parameters
Feeding Unit:
- Revolutionize your paper feeding experience with our cutting-edge system! Harnessing the pioneering edge of Taiwan Province's advanced paper feeding technology, our machine utilizes bearing steel in the wheel shaft for unmatched durability and precision. Enjoy flawless feeding performance every time.
- Experience seamless control like never before with our intuitive 7-inch color touch screen panel! Designed with a user-friendly man-machine interface, it offers effortless communication and control across all sections - from paper feeding to printing, slotting, and die cutting. Monitor phase operations, machine speed, and count with ease. Customize settings like fan speed and alignment time while enjoying the convenience of dual operating systems, ensuring swift and secure adjustments for a straightforward operational experience.
- Boost your paper feeding efficiency with our innovative suction fan! Its adjustable air volume caters to various cardboard sizes, coupled with a frequency converter controllable motor for energy savings. Enhance your printing quality with our robust dust removal fan, fitted with multiple brushes to eliminate surface impurities seamlessly.
- Our leading-edge paper feeding system offers unparalleled versatility! Standard type (Figure -1) accommodates a wide array of corrugated shapes with stability and precision. Opt for the enhanced 'Soft Pressing' version (Figure -2) for reduced friction and preserved corrugated integrity, ensuring smoother cardboard transmission and minimized congestion. Transport corrugated paper with E-groove effortlessly, saving valuable production time and materials.
- Achieve unparalleled accuracy in cardboard positioning! By using the leading edge as a benchmark, cardboard length discrepancies are significantly minimized. Synchronize seamlessly with pulley speed to ensure impeccable handover precision, undisturbed by speed variances.
- Elevate your cardboard processing with precision electric adjustments! Effortlessly manage left-right stop gauge distances and enjoy independent control options. Adapt efficiently to varying cardboard widths with electric front-back adjustments, while our manually synchronized front baffle lifts offer reliable and straightforward operation.
- Experience the pinnacle of safety and efficiency with our unit's intelligent opening and closing system! Featuring an alarm bell and one-button positioning, our system ensures operator safety with friction clutches and pneumatic interlocking devices. Benefit from overload protection and secure gear meshing for uninterrupted, precise production, eliminating waste due to misplacement.
- Discover the superior quality of our paper feeding rollers, crafted from high-quality seamless steel pipe. Enhanced with fine grinding, horizontal net pressing, and electroplating, the rollers ensure optimal friction and longevity. Our dual-layer rubber feed rollers feature an ingenious quick-release structure, making adjustments simple and speedy. Enjoy precision with our manually adjusted pressure system, backed by a two-stage worm gear mechanism with dial display for clear, precise adjustments.
Printing Unit:
Printing Plate Roller
The diameter of the printing plate roller is less than ¢524mm (including the plate diameter being less than ¢536mm). Crafted from high-quality steel, it features a finely ground surface with hard chromium plating. The dynamic balance correction ensures a smooth run, fitting for high-speed printing. Its horizontal and circumferential directions allow for the engraving of reference lines, simplifying plate hanging and alignment processes. Equipped with a ratchet-fixed plate winding shaft and a plate hanging groove, it offers swift plate changes. The axial distance between the printing plate roller and the left and right plate pulling displacement is 6mm and can be electrically adjusted, with an effective adjustment range of 12mm, enabling corrections whether the machine is in motion or at a standstill. The printing plate roller phase planetary gear allows for seamless control.360°degree adjustment of the circumference, providing precision and adaptability for every print. 360° degree computer-controlled motor operation adjustment ensures precise control whether in motion or at rest. The intuitive touch screen displays real-time adjustment amounts and automatically adapts following input size. An automated zeroing device positions the printing plate roller perfectly for plate hanging, enhancing labor efficiency. The inclusion of a pedal switch allows the printing plate cylinder to rotate forward and backward, facilitating effortless plate changes and cleaning.
Impression Roller
- Meticulously crafted from premium seamless steel pipe, this roller undergoes dynamic and static balance corrections to ensure stable operation. The roller is quenched, tempered, hot charged, and its surface finely ground and electroplated for optimal performance.
- The gear incorporates a backlash-free adjustment mechanism, maintaining gear mesh integrity during adjustments to assure transmission accuracy. The gap between the printing plate roller and the impression roller is manually micro-adjustable, with a precise scale display. Positioning adjustments are achieved with a 1:200 double-stage worm gearbox, boasting an adjustment distance range of 0-12mm.
Metal Anilox Roller
- The anilox roller cots feature an advanced cantilever structure, simplifying installation and maintenance, with a scraper system available for later installation. Crafted by 'Haili Roller' in Changzhou, Jiangsu Province, this roller employs high-quality steel and specialized processing technology offering longevity, wear, and corrosion resistance. For refined ink control, it offers honeycomb mesh counts of 200, 220, 250, and 280 lines/inch, selectable based on print requirements.
- The anilox roller and printing plate roller are easily touch-adjustable with pneumatic pressing action, automatically lifting the plate when the machine stops and activating electric uniform ink distribution to prevent drying. Each printing unit has a separately set inking delay time, initiated with paper feeding. A one-way overrunning clutch decouples the driving force from the anilox roller, simplifying and speeding up ink mixing or washing processes.
- Ceramic Net Roller (available as an optional add-on with additional costs) features a ceramic-coated steel pipe surface. Post-grinding and laser engraving, it provides uniformly inked dots with options ranging from 200 to 400 lines/inch.
Rubber Roller
- Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are derived from high-quality seamless steel tubes, refined through dynamic and static balance treatments. The outer surface is covered with premium Ding Qing rubber, renowned for its wear and corrosion resistance, and precision-ground using CNC technology to maintain middle height and cot accuracy.
- Featuring a 1:200 double-stage worm gear clearance fine adjustment, this system ensures even ink application. Post-adjustment, it locks itself via gravity, and after cleaning, it separates the rubber roller from the anilox roller to prevent rubber deformation and loss of elasticity.
Scraper System
- Immerse yourself in the pinnacle of design innovation with our state-of-the-art closed double scraper system, showcasing advanced chamber fluid dynamics and top-tier ink sealing technology. Revel in unparalleled ink delivery efficiency and conservation, enabled by the pneumatic cylinder's precise adjustment and automatic scraper abrasion compensation. This ensures a flawless fit between the anilox roller and the scraper, achieving optimal scraping performance. Our anti-corrosion and anti-sticking coating within the inner chamber promises effortless ink transfer and cleaning, making maintenance a breeze. Designed for seamless integration, it can effortlessly replace any outdated cots or single scraper systems. Truly a fully enclosed marvel, this system is particularly apt for volatile solvent environments, significantly reducing solvent usage and enhancing workplace safety and comfort.
- Experience precision like never before with our expertly crafted scraping angle and mechanical accuracy, where even after scraper replacement, its position remains steadfast for consistent, superior scraping performance. The sealing system, equipped with compensation features, adjusts effortlessly without necessitating shutdowns, ensuring a completely sealed ink delivery system. Our innovative adjustable sealing block attaches directly to the engraved surface of the anilox roller, removing the need for smooth or engraved bands at either end. For added convenience, the closed chamber is designed for quick and tool-free assembly and disassembly, streamlining maintenance and operational efficiency.
Advanced Ink Supply System
- Introducing our cutting-edge ink pump-a one-way, diaphragm-type pneumatic marvel adept at recovering accumulated water within the pump and piping via an integrated filter and ink circulation system. When the optional scraper ink control system is selected, a double-acting diaphragm pump comes ready-equipped. Our breakthrough automatic sensing technology ensures real-time ink quantity detection, complemented by an ink and wash anomaly alert system, complete with an audible warning and alarm bell for uncompromised operational integrity.
- Our transparent ink supply pipe paired with a high-hanging, see-through ink storage cup offers unparalleled visibility into ink levels during production. This intuitive design, complemented by a cutting-edge circulating cleaning pipeline and ink roller, ensures straightforward operation and maintenance. Experience stability and consistency in ink supply, elevating your production process like never before.
Sophisticated Phase Adjustment Mechanism
1. Harness the power of precision with our frequency converter-controlled phase adjustment mechanism for the printing plate roller, enabling seamless 360-degree adjustments effortlessly applied in both running and stopping states.
2. Employing a harmonious blend of frequency converter speed control and PLC programming system, the motor speed adjusts automatically based on preset values, achieving an exceptional phase adjustment accuracy within a margin of 0.2mm.
Revolutionary Pneumatic Interlocking Brake Positioning Device
- Our sophisticated cylinder brake mechanism comes into play whenever the machine is separated or phase adjustments are needed, anchoring the machine's rotation to maintain the original gear position with pinpoint accuracy.
- Each printing unit is ingeniously equipped with bidirectional inching control for the main machine, revolutionizing operations such as plate erasing, hanging, and color registration, making them simpler, smoother, and far more labor-efficient.
Advanced Slotting Unit
Intuitive Touch Screen Operation Control
In the slotting department, our cutting-edge electrical operation system leverages touch screen controls integrated with a PLC programming automation system. Seamlessly input data such as the 'length * width * height' of paper products based on order specifications, and watch as the system effortlessly arranges them into the desired configuration with a single click. Fine-tune the slotting position manually to align perfectly with customer requirements.
Our sophisticated color man-machine interface, enriched with menu storage, facilitates automatic compensation, shift distance correction, and other operations with remarkable ease. The motor, managed by a state-of-the-art frequency converter, governs the motor transmission box from Taiwan Province Delta. Experience fast, stable, and precise lateral displacement of the cutter head, driven by frequency conversion adjustments. The encoder, in tandem with the PLC control box, orchestrates high-profile cutter adjustments, allowing the four cutters to synchronize distance modifications, dramatically reducing adjustment time and boosting operational efficiency.
Pre-pressing, Line Pressing, and Slotting: Masterful Six-Axis Full Computer-Controlled Slotting Section
- Our meticulous single-shaft, double-knife slotted structure, enhanced by an internal tooth configuration for carton height, minimizes lubricating oil contamination. The slotting unit is fortified with an emergency stop device for unparalleled safety and equipped with bidirectional inching for the entire machine, ensuring operations remain convenient and versatile.
- Introducing an impeccable addition to your cutting needs: the grooving knife! Crafted with a standard thickness of 7mm, this exceptional tool boasts an alloy steel composition that undergoes meticulous heat treatment, resulting in a stellar blend of unmatched hardness and resilience. Experience the finesse of our double-blade trimming knife, renowned for its razor-sharp edge and superior precision. The shaft, manufactured from premium 45# seamless steel tube, is expertly ground and electroplated to ensure seamless movement. Revel in the large displacement mechanism of the middle cutter, a trimming and cutting marvel that adapts robustly to various production demands. Our elastic double-blade trimming knife promises not just smooth trimming but also significant cost savings.
- Experience the epitome of precision with our advanced linear guide rail technology, ensuring stability and accuracy in slotting phase operations. This marvel of engineering incorporates a ten-screw automatic adjustment system, enabling synchronous electric adjustment of the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat in the slotting section. With state-of-the-art button and touch screen controls, you can achieve unparalleled accuracy with ease.
Pre-pressing Wheel and Line Pressing Wheel: Engineered for Excellence
- Our upper and lower shafts redefine durability and craftsmanship, made from high-quality steel that is expertly quenched, tempered, and skillfully electroplated to achieve dynamic and static balance. Four new line pressing wheel groups ensure your cardboard remains pristine, while the line pressing is smooth and orderly. The slotting section is equipped with a set of pre-pressing wheels that, after dual pre-pressing and line pressing, deliver impeccable line formation. Enjoy enhanced box regularity and reduced risk of cracking.
- Effortlessly achieve precision with our manual gap dial adjustment for the wire pressing wheel, accommodating a range of 2-12mm. Our gear system features a backlash-free adjusting mechanism, preserving gear meshing integrity during adjustments, and guaranteeing unparalleled transmission accuracy.
Slotted Phase Adjusting Mechanism: Innovation at its Core
- Our state-of-the-art planetary gear mechanism revolutionizes slotting phase adjustments with PLC and electric digital input for 360-degree modulation. Whether the equipment is running or stationary, adjustments are seamless and precise.
Die-cutting Unit: Precision Meets Power
- Discover the flawless engineering of our knife plate roller, boasting an outer diameter of < ¢486mm (inclusive of the knife template diameter < ¢536mm). Crafted from superior cast steel, the roller's surface is expertly ground and balance corrected to ensure even hole separation, boosting operational stability and complemented by electroplated shafts.
- Our die template is meticulously designed with 10M bolt holes, featuring an axial spacing of 100mm and a radial circumference divided into 18 equal segments. The die cutter stands at a height of 25.4mm, with wooden templates varying in thickness: 16mm for three-layer cardboard and 13mm for five-layer cardboard, ensuring versatility and precision.
Rubber Roller (Upper Roller): Excellence in Motion
1. The rubber pad roller, with a diameter less than ¢536mm, houses a rubber pad diameter of 554mm. Featuring a quick-change mechanism, this roller offers unmatched wear resistance and longevity. Its high-quality cast steel construction is enhanced through quenching, tempering, and fine grinding for superior stability.
2. The gap between the knife die roller and the rubber pad roller is electrically adjustable, supported by an air-lock fixed mechanism for unmatched stability and reliability. With a mechanical transverse travel device of 50mm and a speed difference compensation system, uniform wear is ensured across all knife positions, dramatically extending the service life of the Youli rubber pad.
Grinding Repair Mechanism: Precision Restoration
1. Our electric grinding mechanism offers rapid and efficient rubber pad correction, significantly enhancing the lifespan of your rubber pad investment.
Phase Adjusting Device: Control Meets Precision
1. The die-cutting phase adjustment is a breeze with our electric digital 360-degree control, allowing seamless modifications whether the equipment is active or paused.
Drive Gear: Unmatched Power Transmission
- Our high-precision helical gear transmission system is crafted from premium 20GrMnTi alloy steel, subjected to quenching, tempering, and high-frequency quenching processes. This refined gear design ensures smooth operation with minimal noise, boasting a hardness of HRC58-62 for extended life and minimal wear, maintaining printing register accuracy consistently over time.
2. Experience enhanced efficiency with our cutting-edge shaft and gear system featuring a tensioning connecting sleeve for seamless, keyless connection. This innovative design ensures gap-free operation even under high torque, facilitating easier installation and maintenance. Enjoy sustained transmission accuracy and impeccable printing registration over time.
3. Our gear lubrication system is second to none, utilizing an automatic spray lubrication system powered by a gear oil pump. This advanced setup guarantees exceptional transmission accuracy and significantly prolongs service life.
Motor part
- The powerhouse of the machine, the main motor is expertly controlled by the renowned 'Dongli' frequency converter for smooth operation, minimizing vibration and noise. Paired with 'Taiwan Province Delta' frequency converter, it delivers low-speed rated torque output for ultra-quiet, stable performance.
- Every fan in our system, from the adsorption fan to the dust removal fan, is a masterpiece by Zhongxin, while the phase motor is crafted by Zhejiang DH motor. Not to be outdone, the ink homogenizing motor from Taiwan Province Taibang motor stands out with its low noise levels and power stability.
Bearing part
1. Our machine's central bearings are top-tier imported 'NSK' bearings, complemented by additional bearings from the esteemed domestic brand Wahalo, purchased directly for guaranteed authenticity. These components boast product accuracies of P6, P5, and P4, with a vibration level of Z1 group or higher.
Electrical components
1. Each unit is equipped with an independent electronic control unit, offering heightened safety and reliability. Key components like relays, indicator lights, buttons, and contactors are sourced from Zhejiang Zhengtai, a leader in original electric appliance manufacturing. Additionally, Yadeke pneumatic components, including solenoid valves and cylinders, provide flexibility, stability, and exceptional durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: Your trusted partner and professional manufacturer in the realm of high-quality corrugated cardboard carton machines. We are fully equipped with import and export rights, ensuring seamless global transactions. Our main offerings include: 3-layer, 5-layer, and 7-layer corrugated board production lines; comprehensive cardboard and carton production lines; intelligent digital printer machines; and automatic high-precision devices. These are engineered for unmatched quality and efficiency. definition, high speed printing and slotting die-cutting machines; intelligent, automatic high-speed folder gluers, stitchers, and combined gluer-stitcher machines. We also offer roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, and partition assemblers. Each product guarantees safety, stability, and superior performance, backed by over ten national patents and certifications including ISO9001 and CE EU. Our dedicated pre-sales and post-sales service ensure efficiency and reliability. Custom services, professional remote video guidance, and overseas technical support from our engineers are available around the clock, 24/7, to meet your every need.
Our products make global waves, reaching the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. We are committed to excellence in each market. While we may not offer the lowest price, we promise the utmost in quality. We prefer explaining the price for a moment rather than apologizing for quality for a lifetime. Experience the competitive edge with us in the industry.
In the realm of global trade, honesty is our cornerstone. By choosing us, you select a partner that is not just reliable, but unparalleled on the world stage. Embrace world-class quality, and let's embark on this journey together.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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