High Efficiency Carton Production Line with Versatile Packing Machinery

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG1224
• Condition: New
• Certification: RoHS, ISO 9001:2000, ISO 9001:2008, CE
• Automation: Automatic
• Suitable for: Recycled Material, Wood, Paper
• Paper Thickness: Corrugated Cardboard
• Voltage: 220V / 380V / 440V
• Productive Cycle: 30-60 Days
• Size: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Transport Package: Plastic Wrapped Film or Wooden Box Packaging
• Trademark: Zhanzhuo
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 100 Set/Year

Product Description

 

Unleash the power of swift precision with our High Speed Automatic Flexo Printer Slotter Die Cutter Folder Gluer Strapping Line. This cutting-edge solution seamlessly integrates functionality and efficiency, setting new standards in carton production. Delivering exceptional results, it is designed to meet all your packaging needs with remarkable speed and accuracy. Experience enhanced productivity and superior quality with every operation.

Detailed Photos

 

Product Parameters

 

The box pasting machine combined with the printing slotting machine crafted by Dongguang Zhanzhuo Machinery Trade Co., Ltd. is second to none. This marvel boasts a straightforward structure, ensuring impeccable box folding precision, with an aesthetic appeal that sets it apart. Every pivotal component, from electrical systems to bearings and belt chains, hails from esteemed enterprises in Europe, America, Japan, and Taiwan Province. Revel in the machine's seamless track, whisper-quiet operation, exceptional efficiency, and unparalleled ease of use. It's not just a machine; it's the premier choice for enterprises aspiring to elevate their productivity and prosperity.
1. Folding box gluing machine (upper printing type).
2. The avant-garde design of the upper conveyor belt features resilient rollers at the front, paired with a vacuum adsorption section at the back. This adaptable system allows precise adjustments based on cardboard thickness, ensuring versatile application.
3. The lower belt operates with an autonomous motor, significantly reducing the likelihood of cardboard misalignment during entry, ensuring precise and flawless operations.
4. Introducing a cutting-edge 'sandwich' structure, this innovative design offers superior control over the mouth size, enhancing operational precision.
5. Experience the precision of Italian craftsmanship with the optional ERO glue spraying device, tailored for perfection in adhesive applications.
6. Our state-of-the-art counting and stacking machine, driven by a sophisticated servo motor, offers meticulous control over the number of sheets per bundle, ensuring precision and reliability in every operation.
Introducing the technological marvel and intricate technical parameters of this exceptional product
1.Glue
Our advanced gluing department is equipped with a non-stop gluing system, expertly designed to prevent glue solidification during short operational pauses. With an easily adjustable gluing wheel gap and an auxiliary engraving disk, it masterfully adapts to paper thicknesses ranging from 1-8mm, offering seamless adjustability in gluing quantities.
2.Paper Folding
A. Experience flawless coordination in the speeds of upper and lower beam belts with the slotting machine, ensuring the pasting and conveying belts align closely with the slotting process. This synchronization eliminates paper grabbing or blocking issues, guaranteeing precise and efficient paper reception.
B. Independently adjustable upper and lower belt speeds offer flexibility, allowing for synchronization to match operational demands, ensuring seamless integration and efficiency.
C. The origami process utilizes a combination of belts and glue sticks, offering effortless angle adjustments for origami, ensuring ease of operation and precision in folding.
3. Preloading
Our pre-pressing system, with its adjustable gap between the upper and lower sticks, accommodates paper folding boxes of 1-8mm with ease. Adjustments can be conveniently made using a dial or input directly via a touch screen for automatic machine calibration, ensuring precision and efficiency.
4. Counting stacking
Driven by a sophisticated servo motor, our fully automated stacking machine offers precision in controlling sheet quantities per bundle. It ensures uniform pressing and utilizes computer guidance for accurate counting and discharge, setting a new standard in automation.

Parameters of the machine
Maximum box sticking speed	200 /min
Minimum box size of folding box (A*B)	Straight:360*300 Counter:320*300(mm)
Maximum box size of folding box (A*B)	1200* 1200(mm)
Total motor power	40KW
Total mechanical volume	25500*4000*3700(mm)

Preliminary debugging operation of the machine
The preliminary debugging of the machine is crucial, serving as the groundwork for successful production post-installation. The quality of this debugging phase not only influences the machine's longevity but also impacts production timelines and the overall quality of both equipment and final products. Therefore, meticulous attention to debugging is imperative before commencing production. The following steps offer a comprehensive guide for use by crew and debugging personnel.
1. Once all gas circuits, sources, circuits, and power supplies are connected, the machine is ready for trial operation. Begin by testing the operations of the upper and lower beams, the sheet piling paper counting unit, the blowers, and the driving motors at a controlled low speed to ensure optimal performance.
2. Begin by initiating the machine in a gentle, slow motion for a period exceeding 10 minutes. Gradually increase the speed, attentively listening for any unusual sounds that may indicate a metal collision or knock. Continue to accelerate cautiously (ensuring each increment does not surpass 10% of the machine's rated speed) until the machine achieves its rated speed, maintaining utmost precision and care.
3. Securely close the paper pushing and counting section, then activate the paper feeding, folding, and pre-pressing sections. Conduct a careful examination to ensure seamless folding and compliance with precision standards, then gradually escalate the speed. It is imperative that the machine's operating speed remains within its rated limit, ensuring flawless synchronization and efficiency across all sections.
4. Initiate the comprehensive machine operation slowly, meticulously testing actions such as paper alignment, counting, and pushing. Strive for precision in reaching designated positions, ensuring that the machine's speed does not exceed its rated capacity to optimize longevity and performance.
5. The procedures outlined in steps 1 to 4 pertain to the initial test run methodology. Post first test run, altering the box type necessitates merely starting the entire machine and fine-tuning the folding box at a low speed to align meticulously with size specifications.
Maintenance and lubrication of the machine
Preventive measures take precedence over maintenance, and maintenance surpasses repair in priority. For uninterrupted production and extended machine lifespan, diligently execute all maintenance tasks as outlined in this chapter, ensuring both efficiency and durability.
1. Maintenance and lubrication of guide rail
A. Thoroughly cleanse oil and dust from the moving guide rail and roller surfaces. Apply a suitable amount of engine oil (32#). It is crucial to keep the guide rail and roller surfaces pristine to avoid dry friction without lubrication.
B. Purify the oil stains on the traversing chute's surface, ensuring thorough application of grease (Mobil MP) for optimal performance.
C. Ensure each bearing is well-lubricated with Mobil MP to maintain smooth operation and prevent wear.
2. Maintenance and lubrication of sprocket and gear
A. Meticulously clean the sprocket and chain surfaces of any greasy residue, applying Mobil MP grease for optimal operation.
B. Carefully remove oil stains from gear and gear set surfaces, applying Mobil MP grease to ensure flawless movement and longevity.
3. Maintenance and lubrication of motor and reducer
Routinely replace the lubricating oil in the drive reducer (Mobil DTE629) and systematically clean motor surface dust. Avoid using a damp cloth for wiping to preserve the motor's integrity and performance.
3. Maintenance of belt
A. The conveyor belt is a wear-resistant component; regularly cleanse dirt from the pulley. Debris on the pulley can cause speed discrepancies across belts, affecting machine performance and hastening belt wear.
B. Avoid applying lubricating oil or similar substances on the conveyor belt and pulley to prevent slippage, which may compromise machine performance.
4. Other maintenance
A. Regularly cleanse the drive shaft, removing surface oil and dust from the screw rod. Apply 32# engine oil to maintain optimal performance.
B. Frequently inspect fastening screws, belts, keys, and other components for any looseness or wear, ensuring sturdy assembly and operation.
C. Consistently clean the dust from each part of the machine daily to maintain peak operational efficiency and extend longevity.
Note: The aforementioned maintenance cycle pertains to normal operating conditions. Under exceptional circumstances, apply specialized treatment as required.

Company Profile

 

Introduction of our company

Zhanzhuo Machinery, professional manufacturer of high-quality corrugated cardboard carton machine, has the right to import and export. Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on. The products are safe and stable in quality and superior in performance. They have won more than ten national patents and passed ISO9001 quality management system certification and CE EU certification. Our pre-sales and after-sales service are efficient and reliable, customized services, professional remote video guidance and engineers' debugging abroad, and we are at your service 24 hours a day.
Looking around the world, products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil and many other countries. I can't give you the lowest price, can only give you the highest quality; I would rather explain the price for a while, don't want to apologize for the quality for a lifetime! It has an absolute advantage in the fierce competition in the same industry.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.
 

Our Advantages

Certifications

Packaging & Shipping

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.