Introducing the dynamic and efficient High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine! Engineered to perfection, this machine offers unparalleled speed and precision, seamlessly integrating advanced technology for superior performance. Maximize your productivity and achieve impeccable results with this highly reliable and user-focused solution, tailored to meet the demands of today's fast-paced industry.
Detailed Photos
Product Description
Introducing the pinnacle of carton printing innovation - the User-Friendly High Speed Carton Printing Machine for All Users. This cutting-edge equipment is engineered to seamlessly execute a comprehensive suite of processes in one go, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching on paperboard. Its leading-edge paper feeding system employs advanced adsorption techniques for impeccable precision. The main machine and fan's frequency converters harmoniously govern start-stop operations, while a high-power dust removal fan meticulously cleans the cardboard surface, ensuring pristine printing conditions. The intuitive human-machine interface, operated through a sophisticated PLC programming system, empowers effortless control over every facet of the machine's operation, from paper feeding to discharging. Featuring paper output monitoring at the front, users can effortlessly monitor operations, ensuring safe and efficient machine adjustment. Each segment of the machine is fortified with state-of-the-art systems, including electric opening and closing, pneumatic locking, plate lifting, an automatic ink mixing system, and a proactive ink shortage alarm. This guarantees flawless operation, captivating printing precision, and vibrant, accurate color registration. The machine's robust construction is evident in its dynamically and statically balanced transmission shafts, complemented by specially processed, carburized, and ground gears with a refined hardness of HRC52-58 and grade 6 accuracy. The innovative spray circulating lubrication system with an observable oil display ensures optimal gear performance. A steadfast keyless connection ring secures the gear-transmission shaft attachment, promising reliability. Offering a harmonious blend of high automation, user-friendly maintenance, and exceptional production efficiency, this machine delivers exquisite printing patterns and unmatched color accuracy, setting a new benchmark in carton printing technology.
Product Parameters
Feeding Unit
- Our paper feeding system utilizes the cutting-edge leading-edge technology from Taiwan Province, ensuring unparalleled precision and efficiency. The paper feeding wheel shaft is crafted from robust bearing steel, guaranteeing long-lasting durability and reliability.
- The control panel features a sleek 7-inch color touch screen with an intuitive man-machine interface. This advanced system seamlessly integrates communication among the paper feeding, printing, slotting, and die cutting sections. It provides comprehensive control and display of operational phases, machine speed, counting and stopping functions, and system settings such as constant speed adjustment of both the suction and dust removal fans. Experience rapid adjustment speeds, safe handling, and simple operation with our dual operating systems, offering both man-machine dialogue and manual electric control.
- Our innovative suction fan technology aids in precise paper feeding, with adjustable air volume tailored to the cardboard size. The frequency converter controllable motor optimizes power consumption, leading to cost savings. The powerful dust removal fan, equipped with multiple brushes, effectively cleans impurities from the cardboard surface, enhancing printing quality to perfection.
- Our leading-edge paper feeding is available in various configurations, such as the standard type (see Figure -1), perfect for diverse corrugated shapes. It boasts stable system performance and exceptional accuracy. The vacuum negative pressure suction mode guarantees high-speed and precise paper feeding. Choose our optional 'Soft pressing' high matching type (see Figure -2) to minimize friction, preserving the cardboard's corrugated strength while ensuring smooth transmission post-line contact. Optimize transport efficiency, reduce congestion, and save valuable production time. Our system adeptly handles E-groove (thin) horizontal, curved, and lower quality cardboard.
- By using the leading edge of the cardboard as a positioning benchmark, we significantly diminish the impact of cardboard length errors. As the cardboard reaches the pulley, it maintains speed consistency, ensuring precision in handover unaffected by speed differences.
- Experience the convenience of electric adjustment for the cardboard's left and right stop gauges, allowing for synchronized or independent control. The cardboard dragging frame features electric front-back adjustment, adapting effortlessly to varying widths. The front baffle, manually and synchronously lifted, offers simplicity, reliability, and ease of operation.
- Enjoy seamless unit opening and closing with our electric control system, complete with an alarm bell. Our one-button positioning ensures safety and precision, augmented by a transmission shaft equipped with a friction clutch to protect operators and machinery. The pneumatic interlocking device offers firm, convenient, and accurate locking, with an overload protection device safeguarding against part damage. Maintain meshing gear positions unchanged for uninterrupted production, preventing waste due to printing misalignment.
- Our high-quality paper feeding roller boasts a finely ground seamless steel pipe, electroplated for enhanced friction. The rubber feed roller features a two-layer coating: an inner layer for elasticity and an outer layer for wear resistance. With a quick-release structure, adjustments are swift and hassle-free. Benefit from a two-stage worm gear deceleration adjustment mechanism for effortless manual pressure adjustments, with a dial indicating precise adjustments.
Printing Unit
Printing Plate Roller
The masterpiece of engineering, the printing plate roller, boasts a diameter of < ¢524mm (including the plate diameter < ¢536mm). Crafted from premium-quality steel, its surface is finely ground and hard chromium plated, ensuring a meticulously smooth operation when balanced dynamically. Perfectly suited for high-speed printing, it features reference lines on the shaft for easy plate hanging and precise alignment in both horizontal and circumferential directions. With an innovative ratchet fixed plate winding shaft equipped with a groove for quick plate changes, this marvel accommodates efficient operations. The axial distance between the printing plate roller and the left and right plate pulling displacement is electrically adjustable to 6mm, delivering an effective range of 12mm, allowing for correction during running or stopping. The phase planetary gear of the printing plate roller ensures seamless control over the360°degree adjustment, enabling effortless circumference precision. The 360° degree computer-controlled motor adjustment invites operations both during running and stopping. The touch screen interface automatically displays the adjustment amount and facilitates auto-adjustments upon size input. An automatic zeroing device optimizes the printing plate roller's operation, with a system-provided plate hanging position that, with a simple button click, guides the machine to the optimal plate hanging position, significantly enhancing labor efficiency. The inclusion of a pedal switch for forward and backward rotation of the printing plate cylinder simplifies the convenience of plate changing and wiping.
Impression roller
- Meticulously crafted using high-grade seamless steel pipes, the impression roller ensures dynamic and static balance for unwavering stability. Undergoing quenching, tempering, hot charging, and enhanced with fine grinding and electroplating, it stands as a beacon of durability and precision.
- Featuring a backlash-free adjustment mechanism, the gear ensures impeccable meshing and transmission accuracy. A manual micro-adjustment capability governs the gap between the printing plate roller and impression roller, showcased on a scale display. With a 1:200 double-stage worm gearbox for precision positioning, the adjustable range spans 0-12mm, offering exceptional control.
Metal anilox roller
- The anilox roller cots shine with a cutting-edge cantilever structure, facilitating effortless installation and maintenance, while allowing for the future addition of a scraper system. Produced by "Haili Roller" in Changzhou, Jiangsu Province, the anilox roller is manufactured from superior steel using specialized technology, ensuring longevity, wear, and corrosion resistance, and exceptional ink control. Available in honeycomb mesh numbers of 200, 220, 250, 280 lines/inch, it can be tailored to suit your printing needs.
- The anilox roller and printing plate roller boast pneumatic touch plate adjustment, automatically lifting the plate post-machine stop, while the electric uniform inking system activates automatically to avert ink drying. Synced with the stop/start of paper feeding, each printing unit's inking delay time is independently programmable. A one-way overrunning clutch detaches the anilox roller from the driving force, enabling seamless and swift ink mixing or washing.
- The optional ceramic net roller, available for an additional price, features a steel pipe surface coated with ceramic, followed by meticulous grinding and laser engraving. This ensures dot uniformity in inking, with an optional range of 200-400 lines/inch.
Rubber roller
- Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, the rubber roller cots are crafted from top-tier seamless steel tubes, refined through dynamic and static balance treatment. Clad in high-quality Ding Qing rubber, they offer superior wear and corrosion resistance. Precision CNC grinding ensures the cots maintain their middle height and accuracy.
- Employing a 1:200 double-stage worm gear for fine clearance adjustment, the rubber roller applies ink uniformly. Post-adjustment, the gravity-driven self-locking mechanism segregates the rubber roller from the anilox roller after cleaning, averting any deformation or loss of elasticity.
Scraper system
- The revolutionary chamber fluid dynamics combined with an ink-sealing design in our closed double scraper system ensures exceptional ink delivery and significant ink savings. By leveraging a pneumatic cylinder that adjusts and locks, it automatically compensates for scraper wear, allowing the anilox roller and scraper to mesh perfectly for optimal scraping performance. The inner chamber features an advanced anti-corrosion and anti-sticking coating, streamlining both ink transfer and cleaning processes. This comprehensive installation design seamlessly replaces any outdated cots or single scraper systems. Fully enclosed, it's ideal for volatile solvent units, conserving solvents while enhancing work environments.
- Achieve precision with an accurate scraping angle and unmatched mechanical accuracy. Post-scraper replacement, the scraper's position remains constant, guaranteeing peak scraping performance. Our adjustable compensation sealing system maintains a perfect seal without halting operation. The sealing block adapts directly to the anilox roller's engraved surface, eliminating the need for smooth or engraved bands at roller ends. The closed chamber design allows for easy assembly and disassembly without needing auxiliary tools.
Ink Supply System
- Leveraging a one-way diaphragm type pneumatic pump, our ink system efficiently recovers accumulated water within the pump and pipe, featuring a robust filter and ink circulation system. Notably, an optional scraper ink control system includes a double-acting diaphragm pump. The system is equipped with an automatic ink quantity detection, and wash abnormality alarms, complete with a warning and alarm bell for enhanced operational safety.
- Experience transparency in production with our clear ink supply pipes and high-hanging transparent ink storage cups, offering an intuitive view of ink supply status. The circulating cleaning pipeline and ink roller provide simplified, convenient operation and cleaning, ensuring stable ink supply throughout the process.
Phase Adjustment Mechanism
1. Experience seamless control as the printing plate roller's phase is expertly managed by a frequency converter, with 360-degree phase adjustments possible during both running and stopping phases.
2. The frequency converter dynamically governs motor speed, while the encoder synergizes with the PLC programming system. This dynamic partnership ensures the motor speed adjusts automatically to maintain phase adjustment precision within a remarkable 0.2mm tolerance.
Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism secures the machine's rotation when separated or undergoing phase adjustments, maintaining the original gear position as a fixed point, ensuring stability and precision.
- Each printing unit boasts both positive and negative inching control of the main machine, significantly simplifying plate erasing, plate hanging, and color registration tasks, making operations more efficient and less labor-intensive.
Slotting Unit
Touch Screen Operation Control
Our slotting department's electrical operations are managed via a touch screen that interfaces with a PLC programming automation system. Simply input paper product dimensions such as 'length x width x height' per order, and activate the computer system to arrange orders to the desired positions with a single button. Manual fine-tuning of the slotting position is also possible to meet customer specifications.
The color man-machine interface, complete with menu storage, enables automatic compensation and shift distance correction. The motor, powered by a Taiwan Province Delta frequency converter, controls the motor transmission box. By adjusting the motor speed through frequency conversion, the cutter head's lateral displacement is quick, stable, and precise. The encoder, paired with the PLC control box, fine-tunes the high-profile cutter, allowing the four cutters to adjust distances synchronously, significantly reducing cutter adjustment time and boosting work efficiency.
Pre-Pressing, Line Pressing, and Slotting Six-Axis Full Computer-Controlled Slotting Part
- Our single-shaft double-knife slotted structure, incorporating an internal tooth configuration for box height, prevents lubricating oil contamination of cartons. Additionally, the slotting unit includes an emergency stop device for safety and features positive and negative inching across the entire machine, ensuring operations are both convenient and flexible.
- Crafted with meticulous attention to detail, our grooving knife boasts a standard thickness of 7mm, utilizing premium alloy steel that is expertly heat-treated. This results in unparalleled hardness and resilience. The double-blade trimming knife is engineered for precision, featuring razor-sharp edges. Supporting this, the shaft is designed from the finest 45# seamless steel tube, boasting a ground and electroplated surface for smooth operation. Our middle cutter's large displacement mechanism, alongside our adaptable trimming and cutting devices, ensures robust production versatility. The elastic double-blade trimming knife offers seamless trimming, significantly reducing operational costs.
- Embrace the cutting-edge linear guide rail technology, ensuring stability and impeccable accuracy in the slotting phase. Our innovative ten-screw automatic adjustment system, coupled with synchronous electric adjustments for the lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat, assures precision control via an intuitive button and touch-screen interface.
Pre-pressing wheel and line pressing wheel: Essential components ensuring smooth and consistent cardboard processing.
- The upper and lower shafts, made from premium steel, undergo rigorous quenching, tempering, and electroplating processes to maintain dynamic and static balance. Featuring four groups of state-of-the-art line pressing wheels, our machine effectively prevents cardboard crushing, delivering smooth and orderly line pressing. The slotting section includes an advanced prepressing wheel assembly, ensuring superior line formation, reducing cracking, and promoting regular box shapes.
- Featuring a manually adjustable gap dial for the wire pressing wheel, with an impressive adjustment range of 2-12mm. Our innovative backlash-free gear adjustment mechanism ensures seamless gear meshing during adjustments, maintaining unparalleled transmission accuracy.
Slotted phase adjusting mechanism: A vital component for precise phase control, ensuring efficient slotting operations.
- Utilizing a sophisticated planetary gear mechanism, our slotting phase benefits from PLC control and electric digital input for seamless 360-degree adjustments, whether the equipment is running or stationary.
Die-cutting unit: Engineered for precision and reliability, ensuring flawless die-cutting performance.
- Constructed with high-quality cast steel, our knife plate roller features an outer diameter of < ¢486mm (with knife template diameter < ¢536mm). The roller undergoes surface grinding and balance correction, providing uniform hole separation, enhanced operational stability, and electroplated shaft finish.
- Die template bolt holes are designed with precision: 10M, axial spacing of 100mm, radial circumference divided into 18 equal parts. The die cutter reaches a height of 25.4mm, and accommodates wooden templates of 16mm thickness for three-layer cardboard, and 13mm for five-layer cardboard.
Rubber roller (upper roller): Essential for seamless material handling, enhancing the overall machine performance.
1. Our rubber pad roller, with a diameter of < ¢536mm and a rubber pad diameter of 554mm, is designed for quick changes, wear resistance, and extended service life. Constructed from high-quality cast steel and subjected to quenching, tempering, and balance processes, it provides exceptional running stability.
2. The gap between the knife die roller and the rubber pad roller is electrically adjustable, featuring a stable and reliable air-lock fixed adjusting mechanism. Our rubber roller's mechanical transverse 50mm traveling device integrates a speed difference compensation system, ensuring uniform wear across varying knife positions, thereby significantly extending the Youli rubber pad's life span.
Grinding repair mechanism: Designed to enhance the endurance and performance of the rubber pad, ensuring long-term efficiency.
1. Featuring an electric grinding rubber pad, this mechanism delivers rapid and efficient corrections, significantly extending the rubber pad's service life.
Phase adjusting device: Central to maintaining precision and consistency in machine operations.
1. The die-cutting phase is controlled by an advanced electric digital 360-degree system, allowing adjustments during both the operation and stop phases of the equipment.
Drive gear: The backbone of our machinery, ensuring smooth and reliable power transmission.
- Our high-precision helical gear transmission is crafted from 20GrMnTi high-quality alloy steel, undergoing quenching, high-frequency treatment, and gear grinding. This guarantees smooth operation, low noise levels, and extended gear durability with hardness ranging from HRC58-62. This robust construction ensures long-term printing register accuracy.
2. The innovative connection between the shaft and gear via the tensioning connecting sleeve ensures a keyless, gap-free operation, even under high torque. This revolutionary design simplifies installation and maintenance while guaranteeing outstanding long-term transmission accuracy, delivering flawless printing registration every time.
3. The advanced gear lubrication system employs an automatic spray mechanism powered by a high-efficiency gear oil pump. This state-of-the-art system is designed to maintain impeccable transmission accuracy and significantly extend the service life of the machinery.
Motor part
- The main motor is expertly controlled by the renowned 'Dongli' frequency converter, ensuring ultra-smooth operation with minimal vibration and noise. Complemented by the 'Taiwan Province Delta' frequency conversion controller, it delivers consistent low-speed rated torque, guaranteeing a serene, stable, and ultra-quiet performance.
- Both the adsorption and dust removal fans are premium 'Zhongxin' fans, while the phase motor is the durable 'Zhejiang DH' motor. The ink homogenizing motor, from 'Taiwan Province Taibang,' is celebrated for its whisper-quiet operation and dependable power, ensuring efficiency and reliability.
Bearing part
1. The primary bearings of this sophisticated machine are imported from the esteemed 'NSK' brand, while additional bearings originate from reputable domestic manufacturer 'Wahalo.' These are procured directly as agents, offering superior product accuracy levels of P6, P5, and P4, with vibration ratings of Z1 group or higher, ensuring optimal performance and durability.
Electrical components
1. Each unit features an independent electronic control system renowned for its safety and reliability. The relays, indicator lights, buttons, and contactors are crafted by the original 'Zhejiang Zhengtai' electric appliance company, while pneumatic components such as the solenoid valve and cylinder are provided by 'Yadeke,' known for their flexibility, stability, and longevity.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands tall as a distinguished professional manufacturer, leading the forefront in the high quality domain of corrugated cardboard carton machinery. Empowered with import and export rights, our flagship products include: 3-layer/5-layer/7-layer corrugated board production lines, comprehensive cardboard production lines, innovative carton production lines, state-of-the-art intelligent digital printer machines, and automatic high definition high speed printing slotting die-cutting machines, along with cutting-edge intelligent automatic high speed folder gluer machines, stitcher machines, dual-function gluer and stitcher machines, precision roller paper cutter machines, advanced cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines, among others. Our products are a paragon of safety, stability, and superior performance, boasting over ten prestigious national patents and certified by ISO9001 quality management systems and CE EU standards. Our pre sales and after-sales services are characterized by their efficiency and reliability, offering bespoke customization, expert remote video guidance, and comprehensive overseas technical support courtesy of our engineering team. We are always at your service, 24/7.
With a global perspective, our products proudly reach the shores of the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and an impressive array of other nations. We promise not the lowest price, but the pinnacle of quality; for explaining the price once is preferable to a lifetime of apologies for subpar quality. This commitment gives us a distinct edge in the fiercely competitive industry landscape.
In the realm of global trade, integrity is paramount. By choosing us, you're choosing the most steadfast partner globally. Embrace world-class excellence, and let your journey set sail from here.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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