Elevate your production line with our cutting-edge High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This state-of-the-art machine is engineered for efficiency and precision, ensuring a seamless workflow that enhances productivity and delivers exceptional results every time. Transform your printing and cutting processes with unparalleled speed and accuracy.
Detailed Photos
Product Description
Introducing the ultimate in innovation and precision: the Customizable Carton Printer Die Cutter Machine for Unique Designs. This state-of-the-art equipment seamlessly accomplishes a myriad of tasks in one smooth operation, including multi-color printing, line pressing, slotting, trimming, and die-cutting, alongside corner cutting and punching processes-truly redefining efficiency and craftsmanship in paperboard processing. The machine's leading-edge technology enables paper feeding by adsorption, powered by the synergistic control of the main machine and fan's frequency converters. Experience a pristine printing surface with the high-power dust removal fan that meticulously cleans the cardboard. A sophisticated PLC programming system orchestrates operations through both main and side touch screens, crafting an intuitive human-machine interface that effortlessly oversees every aspect of paper feeding, machine operation, and paper discharging. Safety and precision are paramount; with integrated paper output monitoring equipment, users can vigilantly observe all operational phases, ensuring absolute safety when starting and adjusting the machine. Each component is ingeniously equipped with a comprehensive suite of systems, including electric opening and closing, pneumatic locking, and a pneumatic plate lifting system, complemented by an automatic ink mixing mechanism and an alert system for ink shortages. This guarantees flawless operation and impeccable printing with exquisite patterns and precise color registration. All machine transmission shafts undergo rigorous dynamic and static balance treatment, with all gears crafted through specialized processes. Achieving a superior hardness level of HRC52-58 and grade 6 accuracy, these gears are further enhanced by spray circulating lubrication, offering a visual inspection of the oiling processes via a display window. The keyless connection ring fortifies the bond between gear and transmission shaft, ensuring unwavering stability and reliability. Embrace a new era of automation with this machine, celebrated for its high degree of automation, user-friendly maintenance, unmatched production efficiency, and remarkable quality in printing and color registration.
Product Parameters
Feeding unit:
- Our innovative paper feeding mechanism leverages the cutting-edge leading-edge paper feeding technology from Taiwan Province, acclaimed for its unsurpassed precision and efficiency. The wheel shaft is crafted from premium bearing steel, ensuring durability and reliability.
- Experience seamless control with our 7-inch color touch screen, featuring a user-friendly interface that facilitates communication across the paper feeding, printing, slotting, and die-cutting sections. Effortlessly manage operations such as phase control, machine speed, and counting. Enjoy customized settings for fan speed adjustments, alignment, and system synchronization. Dual operating systems offer both automated and manual controls, ensuring rapid, secure, and intuitive operation.
- Optimize your paper feeding process with our adjustable suction fan, tailored to the size of your cardboard for maximum efficiency. Our frequency converter motor minimizes energy consumption, while our robust dust removal system, featuring multiple brushes and a powerful motor, ensures superior print quality by eliminating surface impurities.
- Choose from our standard and high-matching 'Soft Pressing' types, tailored for various corrugated shapes. Achieve peak performance with our vacuum negative pressure suction flat paper feeding, ensuring accuracy at high speeds. The 'Soft Pressing' option minimizes friction, safeguarding the integrity of your cardboard's corrugated structure and enhancing smooth transit, even with E-groove, thin, or lower-quality cardboard.
- Our cutting-edge positioning system significantly reduces errors, ensuring the cardboard's leading edge aligns perfectly with the pulley speed for seamless transitions, free from speed discrepancies.
- Effortlessly adjust the left and right stop gauges with our electric control system. The cardboard dragging frame offers front-back electric adjustments, accommodating varying widths, while the manual lift front baffle provides simplicity and reliability for smooth operation.
- Experience unparalleled safety and convenience with our electric control system, featuring a continuous alarm for machine opening and closing. The friction clutch on the transmission shaft prevents mishaps, while the pneumatic interlocking device ensures precise locking. Our system's overload protection and interlocking shaft mechanism maintain gear alignment, enabling immediate production resumption and minimizing waste due to misalignments.
- Our premium-quality lower roller, crafted from seamless steel and meticulously ground, enhances cardboard friction. Featuring dual-layer rubber and cots-28 degrees inner for elasticity and 45 degrees outer for wear resistance-our quick-release structure and manual two-stage worm gear pressure adjustment offer unparalleled convenience and precision.
Printing unit:
Printing plate roller
The diameter of the printing plate roller is < ¢524mm, including the plate diameter < ¢536mm. Crafted from high-quality steel, the surface undergoes precise fine grinding and hard chromium plating, with dynamic balance correction ensuring smooth operation for exceptional high-speed printing. The shaft's horizontal and circumferential directions are meticulously engraved with reference lines, simplifying plate hanging and alignment. Featuring a ratchet-fixed plate winding shaft, it offers a plate hanging groove for swift plate changes. The axial distance between the printing plate roller and the left and right plate pulling displacement is 6mm, adjustable electrically, with an effective range of 12mm, allowing for correction of the printing plate during operation or pause. The printing plate roller phase planetary gear expertly governs the360°degree circumference adjustment, ensuring seamless precision in the 360° degree computer-controlled motor operation adjustment, configurable both during activity and halt. The intuitive touch screen automatically showcases the adjustment amount, efficiently adjusting upon size input. Equipped with an automatic zeroing device for the printing plate roller, the system offers a dedicated plate hanging position. By clicking the position button, the equipment autonomously adjusts to the optimal position for plate hanging, significantly boosting labor efficiency. Featuring a pedal switch, it facilitates easy forward and backward rotation of the printing plate cylinder, streamlining plate changing and cleaning tasks.
Impression roller
- This component is meticulously processed with high-grade seamless steel pipe materials, featuring dynamic and static balance correction for stable and reliable operation. Through quenching and tempering, hot charging, dynamic and static balancing, and fine surface grinding with electroplating, its performance is unmatched.
- The gear mechanism employs a backlash-free adjustment design, ensuring gear meshing remains unaffected during adjustments, thus maintaining transmission accuracy. Manual micro-adjustments of the gap between the printing plate roller and the impression roller are made easy with a scale display. Utilizing a 1:200 double-stage worm gearbox, positioning adjustments offer a fine-tuned adjustable distance of 0-12mm.
Metal anilox roller
- The anilox roller cots boast an innovative cantilever structure, simplifying installation and maintenance, with the option to add a scraper system subsequently. Produced by 'Haili Roller' in Changzhou, Jiangsu Province, the anilox roller is crafted using a special technique with high-quality steel, offering longevity, wear resistance, corrosion resistance, and excellent ink control. The honeycomb mesh ranges are available in 200, 220, 250, and 280 lines/inch, selectable based on printed product requirements.
- The anilox roller and printing plate roller feature a touch plate adjustment mechanism with pneumatic pressing action, automatically lifting the plate when the machine stops. It activates electric uniform ink distribution to prevent ink from drying. As paper feeding starts or stops, each printing unit's inking delay time is individually set. The anilox roller is fitted with a one-way overrunning clutch, allowing separation from the driving force, ensuring effortless and faster ink mixing or cleaning.
- Ceramic net roller (optional with an additional price increase) features a steel pipe surface coated with ceramic. After precision grinding and laser engraving, the dots achieve uniform inking with options ranging from 200-400 lines/inch.
Rubber roller
- Manufactured by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are made from premium seamless steel tubes, refined through dynamic and static balance treatment. The high-quality Ding Qing rubber on the outer surface is wear and corrosion-resistant, precision-ground and formed using a CNC grinder to ensure optimal height and accuracy.
- Utilizes a 1:200 double-stage worm gear for fine clearance adjustment, ensuring even ink application. Self-locking by gravity post-adjustment, the rubber roller and anilox roller separate after cleaning to prevent rubber deformation and maintain elasticity.
Scraper system
- Introducing our pioneering closed double scraper system featuring innovative chamber fluid dynamics and ink sealing design. This system delivers outstanding ink delivery performance while maximizing ink savings. The pneumatic cylinder, with its automatic adjustment and locking mechanism, compensates for scraper abrasion, ensuring optimal contact between the anilox roller and scraper for superior scraping results. The inner chamber's anti-corrosion and anti-sticking coating simplifies both ink transfer and cleaning processes. Our all-encompassing installation design allows for seamless replacement of outdated cots or single scraper systems, making it fully enclosed and ideal for volatile solvent units. This not only conserves solvents but also enhances your working environment.
- Experience precision like never before with our accurate scraping angle and mechanical precision system. Even after replacing the scraper, the position remains constant, guaranteeing exceptional scraping results every time. Our sealing system, equipped with adjustable compensation, allows for on-the-fly adjustments without the need for shutdowns, ensuring a completely sealed ink delivery system. The sealing block effortlessly attaches to the anilox roller's engraved surface, eliminating the requirement for smooth and engraved bands. The closed chamber design offers quick assembly and disassembly without the need for auxiliary tools.
Advanced Ink Supply System
- Our ink supply system features a one-way diaphragm-type pneumatic pump designed to recover accumulated water from the pump and pipe, incorporating a filter and ink circulation system for optimal performance. For those utilizing the optional scraper ink control system, a double-acting diaphragm pump is included. The system boasts an automatic ink quantity sensing and detection feature, complete with ink and wash anomaly alarms, ensuring smooth operations with warning and alarm bells.
- The transparent ink supply pipe, coupled with a high-hanging transparent ink storage cup, provides a clear and intuitive view of the ink supply during production. The circulating cleaning pipeline and ink roller enable effortless operation and cleaning, maintaining a stable ink supply throughout.
Cutting-Edge Phase Adjustment Mechanism
1. Our phase adjustment mechanism employs a frequency converter to control the printing plate roller's phase, allowing for a full 360-degree adjustment in both running and stopping states.
2. With the motor speed under the control of the frequency converter and encoder, in collaboration with the PLC programming system, the phase adjustment exhibit precision within 0.2mm. This ensures flawless accuracy, adapting the motor speed according to the set value.
Advanced Pneumatic Interlocking Brake Positioning Device
- Our cylinder brake mechanism is designed to maintain machine stability. When the machine is separated or undergoing phase adjustment, this brake mechanism restricts machine rotation, preserving the original gear position with pinpoint accuracy.
- Each printing unit is equipped with convenient positive and negative inching controls for the main machine, simplifying operations such as plate erasing, plate hanging, and color registration, making them more efficient and less labor-intensive.
Innovative Slotting Unit
User-Friendly Touch Screen Operation Control
Our slotting department's electrical operations are elegantly managed via a touch screen interface, seamlessly controlling the PLC programming automation system. Simply input the paper product's "length * width * height" based on the order, and the computer system takes care of the rest, automatically positioning orders at the touch of a button. Manual fine-tuning of the slotting position is available to meet customer specifications.
Featuring a vibrant color man-machine interface with menu storage and automatic shift distance compensation and correction, our system maximizes efficiency. The motor, powered by a frequency converter, controls Taiwan Province Delta's motor transmission box, offering rapid, stable, and precise lateral cutter head displacement. The encoder and PLC control box deftly adjust the high-profile cutter, allowing the four cutters to simultaneously adjust distances, significantly reducing adjustment time and boosting work efficiency.
Complete control with our Pre-pressing, Line Pressing, and Slotting Six-Axis Full Computer-Controlled Slotting Part.
- Our slotting unit features a sophisticated single-shaft double-knife structure and an internal tooth mechanism for box height, preventing lubricating oil contamination of cartons. Safety is paramount with the inclusion of an emergency stop device, and the unit supports positive and negative inching for the entire machine, facilitating convenient and flexible operation.
- Experience the remarkable efficiency and precision of our cutting-edge grooving system! Our 7mm standard thickness grooving knife, crafted from top-tier alloy steel, undergoes a meticulous heat treatment process, ensuring outstanding hardness and remarkable toughness. The double-blade trimming knife boasts a razor-sharp edge, achieving unmatched precision. The robust shaft, made from high-quality 45# seamless steel tube, features a ground and electroplated surface for smooth, seamless movement. Benefit from the large displacement mechanism of the middle cutter, along with a versatile trimming and cutting device for unparalleled production adaptability. Enjoy the cost-saving advantages of our elastic double-blade trimming knife, delivering smooth and efficient trimming every time.
- Embrace innovation with our advanced linear guide rail technology that guarantees unparalleled stability and accuracy, ensuring precision in the slotting phase. The ten-screw automatic adjustment system, featuring synchronous electric adjustment, facilitates seamless left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This sophisticated system is controlled with precision through a user-friendly button and touch screen interface, ensuring optimal accuracy and performance.
Pre-pressing wheel and line pressing wheel
- The ultimate in durability and precision, our upper and lower shafts are crafted from premium-quality steel, undergoing a rigorous process of quenching, tempering, and electroplating with a keen focus on dynamic and static balance. Our innovative design incorporates four groups of newly developed line pressing wheels, effectively safeguarding cardboard from unwanted crushing, while ensuring a smooth and orderly line press. The slotting section is further enhanced with a set of prepressing wheels, working in tandem with dual pre-pressing and pressing lines to deliver a superior line shape that resists cracking, ensuring a perfectly regular box every time.
- With our easy-to-use manual gap dial adjustment for the wire pressing wheel, enjoy a versatile adjustment range of 2-12mm. Our gear system incorporates a backlash-free adjusting mechanism, maintaining flawless gear meshing during adjustments and safeguarding transmission accuracy.
Slotted phase adjusting mechanism
- Discover the cutting-edge technology of our planetary gear mechanism, where the slotting phase is meticulously controlled by a PLC and electric digital input type 360 adjustment. This advanced system allows for seamless adjustment of the equipment, whether it's in motion or at a standstill, providing unmatched flexibility and precision.
Die-cutting unit
- Our knife plate roller boasts an impressive outer diameter of < ¢486mm (including the knife template diameter < ¢536mm). Expertly crafted from high-quality cast steel, it undergoes meticulous surface grinding and balance correction, ensuring uniform hole separation and enhanced operational stability. The shaft is expertly electroplated, further elevating the roller's performance and reliability.
- The die template is engineered with precision bolt holes of 10M, featuring an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter stands at a height of 25.4mm, while the wooden template maintains a thickness of 16mm for three-layer cardboard and 13mm for five-layer cardboard, accommodating diverse production needs.
Rubber roller (upper roller)
1. The upper roller is a testament to precision engineering, featuring a rubber pad roller with a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. The quick-change rubber pad, known for its exceptional wear resistance, promises an extended service life. Crafted from high-quality cast steel, the roller undergoes quenching, tempering, and fine grinding, ensuring dynamic and static balance, along with enhanced running stability.
2. Effortlessly adjust the gap between the knife die roller and the rubber pad roller with our electric adjustment system. The air-lock fixed adjusting mechanism offers unparalleled stability and reliability. Our rubber roller features a mechanical transverse 50mm traveling device equipped with a speed difference compensation system, ensuring each knife wears uniformly, thereby significantly extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Our state-of-the-art electric grinding rubber pad delivers rapid and efficient correction, significantly enhancing the service life of the rubber pad.
Phase adjusting device
1. Experience the precision of our die-cutting phase adjustment, facilitated by an electric digital 360 system, allowing seamless adjustment during both operation and equipment halt.
Drive gear
- Harness the power of high-precision helical gear transmission! Our transmission gear, crafted from 20GrMnTi high-quality alloy steel, undergoes quenching, tempering, high-frequency quenching, and meticulous gear grinding. This process ensures a smooth, low-noise operation with a hardness range of HRC58-62. Benefit from an extended service life, minimal wear, and consistent printing register accuracy for the long haul.
2. Experience seamless precision with our tensioning connecting sleeve keyless connection that links the shaft and the gear. Enjoy no-gap usage, even under high torque, for enhanced performance. Benefit from the convenience of easy installation and maintenance, ensuring high long-term transmission accuracy and secure printing registration.
3. Our advanced automatic spray lubrication system, powered by a gear oil pump, ensures superior gear lubrication. This innovation guarantees accuracy in transmission and extends the service life of your machine, keeping operations smooth and reliable.
Motor part
- Harness the power of the "Dongli" frequency converter, expertly controlling the main motor for a smooth, low-vibration, and quiet operation. Partnered with the "Taiwan Province Delta" frequency converter, enjoy consistent low-speed rated torque output, ensuring an ultra-quiet, stable experience.
- Our advanced fan system features Zhongxin adsorption and dust removal fans, supplemented by the Zhejiang DH phase motor and Taiwan Province Taibang ink homogenizing motor. Together, they provide low noise and stable power, enhancing your operational environment.
Bearing part
1. Rely on the precision of imported "NSK" main bearings, complemented by top-quality domestic bearings from Wahalo. Directly sourced as agents, our products offer accuracy levels of P6, P5, P4, and a vibration level of Z1 group or higher, ensuring optimal performance.
Electrical components
1. Each unit is equipped with an independent electronic control system for unparalleled safety and reliability. Essential components like relays, indicators, buttons, and contactors come from Zhejiang Zhengtai's original electric appliances. Yadeke's pneumatic solenoid valves and cylinders offer unmatched flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery, a distinguished leader in the realm of manufacturing excellence, crafts high-quality machinery solutions. Renowned for our top-tier corrugated cardboard carton machinery, we proudly hold import and export rights. Our stellar lineup includes: 3-layer, 5-layer, and 7-layer corrugated board production lines, advanced cardboard and carton production lines, cutting-edge intelligent digital printer machines, and innovative automatic high-performance machines. resolution high-quality printing solutions, including speed printing, slotting, and die-cutting machines, as well as sophisticated intelligent automation solutions. Our state-of-the-art equipment also features high-speed folder gluer machines, stitcher machines, versatile gluer and stitcher combinations, precision roller paper cutters, efficient cardboard flute laminators, roller-to-roller film laminators, and partition assemblers among other innovations. These products boast unmatched safety, stability, and superior performance, earning over ten national patents. They've achieved ISO9001 quality management system certification and CE EU certification, exemplifying our commitment to excellence. Our pre-sales and after-sales service model ensures efficiency and reliability, offering customized services, expert remote video guidance, and unparalleled 24/7overseas support by a team of dedicated engineers, ready to serve you around the clock.
Our global footprint is expansive, with products exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a myriad of other countries. Our philosophy is unwavering: delivering unmatched quality over the lowest price. We prioritize excellence and transparency, ensuring you receive the finest products the industry offers. In a competitive landscape, our commitment to quality gives us a significant edge.
In global commerce, trust is paramount. By choosing us, you align with the most steadfast and reliable partner globally. Embark on a world-class journey with us, setting sail towards unparalleled success.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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