Efficient High Speed Carton Printing Machine with Custom Features

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Introducing our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine, a pinnacle of efficiency and precision! Designed to redefine your production capabilities, this state-of-the-art machine integrates seamlessly into your workflow, delivering unmatched performance for high-volume carton printing and cutting needs. Experience the future of printing machinery with our expertly crafted solution, engineered to meet your demands with speed, accuracy, and reliability.

Detailed Photos

 

Product Description

 

Introducing the Efficient High Speed Carton Printing Machine with Custom Features, a marvel of modern engineering from Dongguang Zhanzhuo Machinery Trade Co., Ltd., designed to elevate your productivity to unprecedented heights. This state-of-the-art equipment seamlessly executes a multitude of processes in one fluid motion, including vibrant multi-color printing, precise line pressing, accurate slotting, delicate trimming, sharp corner cutting, intricate die cutting, and clean punching of paperboard. The machine's intelligent design incorporates an advanced adsorption technique for paper feeding, while the main machine and fan's frequency converter ensure smooth start and stop operations. A high-power dust removal fan diligently cleans the cardboard surface, providing a pristine canvas for printing. The human-machine interface, controlled by a sophisticated PLC programming system, is accessed through both the main and side touch screens, offering effortless control over every operational aspect-from paper feeding to seamless paper discharging with impeccable precision. Safety and efficiency are at the forefront with strategically placed paper output monitoring equipment, allowing operators to oversee and ensure the safe operation of the machine during start-up and adjustment. Each component is fortified with an electric opening and closing system, a pneumatic locking system, a pneumatic plate lifting system, an automatic ink mixing system, and an ink shortage alarm system, all working in harmony to guarantee flawless machine performance, exquisite printing, and spot-on color registration. The machine's transmission shafts are dynamically and statically balanced, while the gears, crafted with precision technology, boast a hardness of HRC52-58 and grade 6 accuracy. The spray circulating lubrication system, complete with a visible circulating oil display window, ensures consistent lubrication, and the keyless connection ring secures the gear-to-transmission shaft interface with unwavering stability. Experience the epitome of automation, ease of use, and minimal maintenance, all while achieving stunning printing patterns and exceptional production efficiency.

Product Parameters

 

Feeding unit:

1. The paper feeding system adopts the cutting-edge, advanced technology from Taiwan Province, utilizing leading edge paper feeding for enhanced precision. The paper feeding wheel shaft is crafted from premium bearing steel to ensure durability and performance.
2. Our sophisticated control panel is outfitted with a vibrant 7-inch color touch screen, designed for optimal user interaction and seamless operation. This man-machine interface facilitates comprehensive communication across every section-paper feeding, printing, slotting, and die cutting. Effortlessly manage and display crucial functions such as current phase operations, machine speed, and system settings. From counting and stopping to plate lifting delays, constant speed adjustments of the suction and dust removal fans, alignment timing, and continuity settings, every aspect is intuitively controlled. The dual operating systems, whether man-machine dialogue or manual electric control, ensure that adjustments are made swiftly, offering a safe, simple, and highly efficient operation.
3. Our innovative suction fan aids in paper feeding, allowing sectional air volume adjustments tailored to the cardboard size, powered by a frequency converter motor for enhanced energy efficiency. This results in reduced power consumption and cost savings. Additionally, the potent dust removal fan, also a frequency converter motor, is equipped with multiple dust removal brushes, effectively eliminating impurities from the cardboard surface to significantly elevate printing quality.
4. Experience the versatility of leading edge paper feeding, available in both standard and high-matching 'Soft Pressing' types. The standard type (see Figure -1) is perfect for various corrugated shapes, delivering stable performance and high accuracy. The optional 'Soft Pressing' high matching type (see Figure -2) minimizes friction, preserving the corrugated integrity and improving transmission post line-touch. This option is ideal for transporting E-groove, curved, and lower-quality cardboard, reducing congestion, conserving materials, and saving on production time.
5. Our leading edge positioning significantly reduces the impact of cardboard length errors. As the cardboard reaches the pulley, its speed aligns perfectly, ensuring precise and accurate transfer, unimpacted by speed variances.
6. Our left and right stop gauges offer electric distance adjustments, enabling both collective and independent control. The cardboard dragging frame is electrically adjustable front-to-back to accommodate varying cardboard widths. With the front baffle being manually and synchronously lifted, operation remains simple, reliable, and incredibly user-friendly.
7. The unit's opening and closing features are empowered by an electric control mechanism complete with an alarm bell, providing a continuous alert during operation. Enjoy the convenience of one-button positioning for both opening and closing. The transmission shaft includes a friction clutch for operator safety and machine preservation, preventing damage from misoperation. The pneumatic interlocking device ensures firm, convenient, and precise locking. Additionally, the split transmission shaft comes with an overload protection device to safeguard all parts, ensuring seamless meshing of gears post-separation for flawless production, minimizing waste due to misplacement.
8. Our paper feeding roller's lower roller is constructed from high-quality seamless steel pipe, refined with precision grinding and electroplating to enhance the cardboard's friction. The rubber feed roller and cots are dual-layered, with an inner layer of 28 degrees for increased elasticity and an outer layer of 45 degrees for superior wear resistance. Featuring a quick-release structure, adjustments are more convenient and rapid. The pressure adjustment for paper feeding cots utilizes a two-stage worm gear deceleration mechanism, manually adjusted with a dial indicating the adjustment value for precision and ease.
   Printing unit:
   Printing plate roller
   Crafted from high-quality steel and boasting a diameter of < ¢524mm (including the plate diameter < ¢536mm), our printing plate roller is the epitome of durability and precision. Its surface is finely ground and treated with hard chromium plating, ensuring dynamic balance for smooth and efficient high-speed printing. Sophisticated engravings on the shaft facilitate easier and more precise plate hanging and alignment. With a ratchet fixed plate winding shaft and a convenient plate hanging groove, swift plate changes are a breeze. The roller allows for an electrically adjustable axial distance of 6mm between the left and right plate movements, offering an effective range of 12mm for seamless corrections whether in motion or at rest. Our sophisticated planetary gear system controls the phase of the printing plate roller with absolute precision.360°This remarkable system empowers the user with a 360° degree computer-controlled motor adjustment for both operational and stationary phases. A touch screen prominently displays adjustment metrics, automatically adjusting after size inputs for effortless operation. With an automatic zeroing device, the system seamlessly transitions to the optimal plate hanging position at the touch of a button, drastically enhancing labor efficiency. The innovative pedal switch allows for easy forward and backward rotation of the printing plate cylinder, streamlining plate changes and cleaning.

Impression roller

1. Masterfully crafted from seamless high-quality steel pipes, our impression rollers undergo fine processing, dynamic and static balancing, quenching, tempering, and precision electroplating. This ensures unwavering stability during operation.
2. Featuring a backlash-free adjustment mechanism, our gear maintains perfect meshing during alterations, guaranteeing unparalleled transmission accuracy. The gap between the printing plate roller and impression roller can be manually micro-adjusted with a clear scale display. Utilizing a 1: 200 double-stage worm gear box, the roller's positioning is fine-tuned with an adjustable range of 0-12mm, giving you the precision you demand.

Metal anilox roller

1. Our metal anilox roller cots, designed with an advanced cantilever structure, ensure hassle-free installation and maintenance, with a provision for a scraper system. Crafted by "Haili Roller" in Changzhou, Jiangsu Province, these rollers use specialized technology to deliver long-lasting, wear-resistant, and corrosion-resistant performance. With honeycomb mesh options of 200, 220, 250, and 280 lines/inch, the rollers deliver exceptional ink control tailored to your printing needs.
2. The interaction between the anilox and printing plate rollers is enhanced with pneumatic pressing that lifts the plate automatically post-operation. Electric uniform ink supply prevents ink drying, and each unit features independently adjustable inking delay times in sync with paper feeding. Equipped with a one-way overrunning clutch, the anilox roller separates from the driving force, speeding up and simplifying ink mixing and cleaning.
3. The optional ceramic net roller, available at an additional cost, features a ceramic-coated steel pipe surface. Post-grinding and laser engraving, these rollers provide uniform inking with options ranging from 200 to 400 lines/inch, catering to the highest precision requirements.

Rubber roller

1. Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, our rubber rollers are crafted from seamless high-quality steel tubes. Following dynamic and static balance processing, they are coated with superior Ding Qing rubber. Precision CNC grinding ensures the rollers maintain their optimal height and accuracy, offering unmatched durability against wear and corrosion.
2. Our rollers utilize a 1: 200 double-stage worm gear for precise gap adjustments, ensuring ink is applied evenly. Post-adjustment, the system self-locks via gravity, and the rubber and anilox rollers separate after cleaning to prevent deformation and maintain elasticity.

Scraper system

1. Our revolutionary closed double scraper system boasts cutting-edge chamber fluid dynamics coupled with an impeccable ink sealing design. Experience exceptional ink delivery that maximizes efficiency and minimizes waste. The pneumatic cylinder offers precise adjustment and auto-locking features, ensuring the scraper abrasion is beautifully compensated. This means our anilox roller and scraper achieve perfect harmony for optimal scraping results. An anti-corrosion and non-stick coating within the inner chamber makes ink transfer and cleaning a breeze. Our all-encompassing installation design seamlessly replaces outdated cots or single scraper systems, offering true full enclosure ideal for volatile solvent units. This not only conserves solvents but also significantly elevates the working environment.
2. Achieve immaculate precision with our system's accurate scraping angle and mechanical fidelity. After replacing the scraper, its position remains unchanged, guaranteeing the pinnacle of scraping performance. Enjoy the luxury of a compensation-adjustable sealing system that operates without the need to shut down, ensuring a perfectly sealed ink delivery system. The adjustable sealing block effortlessly attaches to the anilox roller's engraved surface, eliminating the need for additional smooth or engraved bands at both ends. Our closed chamber is ingeniously designed for swift assembly and disassembly, requiring no extra tools.

Ink Supply System

1. Our ink pump is a sophisticated one-way diaphragm pneumatic pump, equipped to recover accumulated water within the pump and pipes, featuring a filter and ink circulation system. For enhanced functionality, an optional double-acting diaphragm pump accompanies our scraper ink control system. Our advanced system automatically senses and detects ink levels, providing alerts for abnormalities, complete with a warning and alarm bell.
2. With a transparent ink supply pipe and elegantly suspended transparent ink storage cup, observe your ink supply effortlessly during production. The circulating cleaning pipeline and ink roller ensure operations and cleaning are straightforward and efficient, while maintaining a steady ink supply.

Phase Adjustment Mechanism
1. Our printing plate roller's phase is governed by a frequency converter, allowing seamless 360-degree phase adjustments both during operation and while stationary.
2. The frequency converter meticulously controls motor speed, while the encoder collaborates with the PLC programming system. The motor speed adjusts automatically to the calibrated value, ensuring a phase adjustment precision within an astounding 0.2mm.
Pneumatic Interlocking Brake Positioning Device

1. Boasting a superior cylinder brake mechanism, our system restricts machine rotation when separated or phase adjustments are made, preserving the original gear position immaculately.
2. Each printing unit is complemented by the main machine's positive and negative inching control, rendering plate erasing, hanging, and color registration operations simpler, more efficient, and less labor-intensive.

Slotting Unit
Touch Screen Operation Control
Our slotting department's electrical operations are managed via a touch screen that governs the PLC programming automation system. Simply input the paper product dimensions (length * width * height) as per order specifications, and with a single button, the computer system arranges your orders to the desired position. Manual fine-tuning of slotting positions is effortlessly achievable based on customer requirements.

Our color man-machine interface includes menu storage and features like automatic shift distance compensation and correction. The motor uses a frequency converter for controlling the Taiwan Province Delta motor transmission box. Adjust motor speed by frequency conversion to achieve rapid, stable, and precise lateral displacement of the cutter head. The encoder and PLC control box work in tandem to adjust the high-profile cutter, synchronizing the four cutters to significantly reduce adjustment time and boost work efficiency.

Pre-pressing, Line Pressing, and Slotting Six-Axis Full Computer-Controlled Slotting Part

1. Featuring a single-shaft double-knife slotted structure with an internal tooth design for box height, our system ensures lubricating oil does not contaminate the carton. The slotting unit is equipped with an emergency stop device for unparalleled safety and includes positive and negative inching of the entire machine for optimal convenience and flexibility.
2. Immerse yourself in the pinnacle of precision with our cutting-edge grooving knife, boasting a standard 7mm thickness crafted from alloy steel. This exquisite tool undergoes meticulous heat treatment, resulting in unparalleled hardness and resilience. Our double-blade trimming knife, renowned for its razor-sharp edge and impeccable accuracy, is a testament to precision engineering. The shaft, forged from premium 45# seamless steel tube, undergoes surface grinding and electroplating to ensure seamless motion. The middle cutter's large displacement mechanism, coupled with a robust trimming and cutting device, adapts effortlessly to diverse production needs. The elastic double-blade trimming knife not only delivers smooth finishes but also optimizes cost-efficiency.
3. Experience precision like never before with our state-of-the-art linear guide rail technology. This innovation delivers unwavering stability and accuracy, guaranteeing precision in slotting phases. Enjoy seamless ten-screw automatic adjustments, with synchronous electric fine-tuning of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. All movements are precisely controlled via an intuitive button and touch screen interface, ensuring exceptional accuracy at every stage.

Introducing the pre-pressing wheel and line pressing wheel-innovations designed for superior performance.

1. Crafted with exceptional high-quality steel, our upper and lower shafts are meticulously quenched, tempered, and electroplated to achieve dynamic and static balance. Featuring four advanced line pressing wheels, our system prevents cardboard crushing while ensuring a flawless, tidy line press. The slotting section boasts an additional set of prepressing wheels, enhancing line shape through dual prepressing phases. This innovation prevents cracks and retains regular box shape, ensuring consistent quality.
2. Effortless precision is at your fingertips with our manual gap dial adjustment for wire pressing wheels, featuring a versatile 2-12mm range. Our sophisticated gear system incorporates a backlash-free adjusting mechanism, maintaining seamless gear meshing and ensuring precise transmission accuracy with each adjustment.

Introducing our advanced slotted phase adjusting mechanism, designed for unrivaled precision and adaptability.

1. Harness the power of innovation with our planetary gear mechanism, paired with a sophisticated PLC and electric digital input system for 360-degree adjustments. Whether the equipment is running or stopped, this feature ensures seamless phase slotting adjustments for optimal performance.

Step into the future of precision with our state-of-the-art die-cutting unit, engineered for exceptional performance.

1. Our knife plate roller, with an outer diameter of < ¢486mm, including the knife template (< ¢536mm), is expertly crafted from premium cast steel. Surface grinding and balance correction ensure even hole separation, while the shaft's electroplating enhances operational stability.
2. Experience unmatched precision with our die template, featuring 10M bolt holes, a 100mm axial gap, and an 18-part radial circumference. The 25.4mm die cutter height and wooden template thickness of 16mm (for three-layer cardboard) and 13mm (for five-layer cardboard) ensure exceptional performance across applications.

Introducing the Rubber Roller (Upper Roller), setting new standards in durability and performance.
Immerse in excellence with our rubber pad roller, with a diameter of less than ¢536mm and rubber pad diameter of 554mm. Enjoy swift rubber pad changes, renowned for wear resistance and extended lifespan. Premium cast steel material undergoes quenching, tempering, and fine grinding for ultimate stability and performance.
Our knife die roller and rubber pad roller feature electrically adjusted gaps and a stable air-lock fixed mechanism. The mechanical transverse 50mm traversing device and speed difference compensation system ensure uniform wear across positions, significantly extending the Youli rubber pad's service life.
Redefining precision and efficiency with our superior grinding repair mechanism.
Experience innovation with our electric grinding rubber pad, offering fast, efficient corrections. This feature enhances the rubber pad's lifespan, ensuring long-lasting excellence.
The phase adjusting device is engineered for precision, enabling seamless, 360-degree electric digital phase adjustments, whether the equipment is running or stopped.
Our die-cutting phase adjustment device boasts advanced electric digital 360-degree capabilities, ensuring precise adjustments during operation or at rest.
Presenting the drive gear-engineered for exceptional performance and durability.

1. Our high-precision helical gear transmission transforms performance with 20GrMnTi alloy steel construction. This gear undergoes quenching, tempering, high-frequency quenching, and grinding for smooth, quiet operation. With a hardness of HRC58-62 and minimal wear, it ensures long-lasting precision in printing register accuracy.

2. The shaft and gear are seamlessly linked through a tensioning connecting sleeve keyless connection, ensuring robust performance even under high torque. This innovative design drastically simplifies installation and maintenance, while maintaining exceptional long-term transmission accuracy. Enjoy unparalleled printing registration precision with every use.
3. Our gear lubrication is powered by an advanced automatic spray lubrication system, utilizing a gear oil pump to guarantee impeccable transmission accuracy and extend service life. This state-of-the-art system ensures that your machine operates at peak efficiency, reducing downtime and enhancing overall durability.
Motor part

1. Experience the pinnacle of motor technology with the main motor powered by the renowned "Dongli" frequency converter, renowned for its smooth operation and minimal vibration and noise. The frequency conversion controller, a "Taiwan Province Delta" frequency converter, ensures low-speed rated torque output, delivering ultra-quiet and stable performance to enhance your workflow.
2. Our system is equipped with top-tier components, including Zhongxin adsorption and dust removal fans, a Zhejiang DH phase motor, and a Taiwan Province Taibang ink homogenizing motor. These components are engineered for low noise and consistent power, ensuring your operations are smooth and efficient.

Bearing part
1. The machine's main bearings feature imported "NSK" bearings, renowned for premium quality. Complementarily, secondary bearings are sourced from trusted domestic manufacturer Wahalo, ensuring P6, P5, P4 product accuracy and Z1 or above vibration level. This combination guarantees superior performance and reliability.
Electrical components
1. Each unit employs an independent electronic control unit, prioritizing safety and reliability. Core electrical components, including relays, indicator lights, buttons, and contactors, are crafted by Zhejiang Zhengtai. Further integrating Yadeke pneumatic solenoid valves and cylinders, these components provide flexibility, stability, and enduring performance.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
At Zhanzhuo Machinery, we proudly stand as a leading, professional manufacturer of top-tier industrial machines. Our specialty lies in producing high-quality corrugated cardboard carton machines, with full import and export rights. Our main offerings include 3-layer, 5-layer, and 7-layer corrugated board production lines, along with advanced cardboard and carton production lines. We also provide cutting-edge intelligent digital printer machines and automatic high-performance solutions for diverse industrial needs. Our commitment extends to high-definition, high-precision technologies, ensuring every product meets the highest standards. We excel in manufacturing speed printing slotting die-cutting machines, alongside innovative intelligent automatic high-speed folder gluer machines, stitcher machines, and combined gluer-stitcher machines. Our range also includes precision-engineered roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and efficient partition assembler machines. We guarantee that our products provide unsurpassed safety, stability, and superior performance. Proud recipients of over ten national patents, our products are ISO9001 and CE EU certified, ensuring global quality standards. Our dedicated pre-sales and after-sales services are designed for maximum customer satisfaction. We offer customizable services, including professional remote video guidance, and overseas technical support by expert engineers, available 24/7. Our global reach extends to providing exceptional service around the clock.
Our products enjoy worldwide acclaim, with exports reaching the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more nations across the globe. While we may not offer the lowest prices, the unrivaled quality we deliver speaks volumes. We believe in explaining our pricing once, rather than apologizing for quality forever. This commitment grants us a significant competitive edge in the industry.
Embracing honesty as our trade creed, we promise you reliability that transcends global boundaries. By choosing us, you're choosing a partner of world-class caliber, ready to embark on new ventures.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.