Professional Grade Carton Box Slotter Machine for Commercial Use

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Elevate your packaging operations with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Experience unparalleled efficiency and precision, setting new standards in the industry for performance and reliability.

Detailed Photos

 

Product Description

 

Introducing our state-of-the-art Professional Grade Carton Box Slotter Machine for Commercial Use! This advanced equipment seamlessly performs a multitude of intricate processes such as multi-color printing, precise line pressing, slotting, meticulous trimming, swift corner cutting, dynamic die cutting, and efficient punching-all in one streamlined operation. Designed with an innovative leading-edge paper feeding system powered by adsorption, the machine ensures smooth and consistent performance. The main machine and fan operations are expertly managed by a frequency converter, ensuring precise control over start and stop sequences. Experience unparalleled cleanliness with the high-power dust removal fan that impeccably cleans the cardboard surface. The machine's operation is a marvel of modern technology, with its main touch screen and side touch screen controlled by a sophisticated PLC programming system, offering an intuitive human-machine interface for seamless operation across all stages of printing, from paper feeding to discharging. For added safety, the front of the main machine is equipped with paper output monitoring equipment, allowing operators to continually observe paper output and maintain safety standards during machine startup and adjustment. The machine boasts cutting-edge features including an electric opening and closing system, pneumatic locking, a pneumatic plate lifting system, an automatic ink mixing system, and an ink shortage alarm system, ensuring flawless operation, exquisite printing patterns, and precise color registration. Each transmission shaft is meticulously balanced both dynamically and statically, with gears crafted using specialized technology. The gears are carburized and ground to achieve an exceptional hardness of HRC52-58, with an accuracy level of grade 6. All gears benefit from an advanced spray circulating lubrication system, complete with a circulating oil display window for constant monitoring. The connection between the gear and the transmission shaft is secured by a keyless connection ring, guaranteeing steadfast and reliable performance. Revel in the exceptional features of this machine, marked by a high degree of automation, ease of use and maintenance, accurate color registration, exquisite printing patterns, and superior production efficiency.

Product Parameters

 

Feeding unit:

1. Our cutting-edge paper feeding system integrates advanced Taiwan Province leading-edge technology, crafted from superior bearing steel for enhanced performance. Experience unprecedented efficiency with our state-of-the-art paper feeding wheel shaft, ensuring precise and reliable operation.
2. Introducing a revolutionary 7-inch color touch screen control panel with an intuitive man-machine interface. Seamlessly manage operations across paper feeding, printing, slotting, and die cutting sections. Monitor real-time phase operations, machine speed, and settings like fan speed adjustment with ease. Enjoy comprehensive control via dual operating systems, ensuring swift, safe, and straightforward management. Elevate your operational efficiency with fast adjustments, and effortless manual or electric control, all at your fingertips.
3. Our sophisticated suction fan system, equipped with adjustable air volume and frequency converter motors, optimizes power efficiency while lowering costs. The powerful dust removal fan, complemented by multiple dust brushes, eradicates surface impurities for superior printing quality. Enhance your productivity with streamlined, energy-efficient paper feeding and impeccable cleaning technology.
4. The pinnacle of leading-edge paper feeding technology! Choose between our standard type for versatile corrugated cardboard feeding, or opt for our high-end 'Soft Pressing' variant to minimize friction and preserve the strength of delicate corrugated shapes. Enjoy seamless, high-speed performance with reduced congestion and enhanced transmission for all types of cardboard, including thin E-groove varieties. Invest in efficiency and conservation with our premium solutions.
5. Precision meets reliability with our positioning benchmark system that minimizes the impact of cardboard length discrepancies. Synchronize seamlessly with the pulley speed, ensuring unerring handover accuracy free from speed differentiation issues. Deliver unparalleled precision with every operation.
6. Experience the pinnacle of convenience with our electrically adjustable left and right stop gauges for cardboard. Independently control adjustments or synchronize contract operations with ease. The cardboard dragging frame offers electric front-back adaptability, while the manually lifted front baffle ensures simplicity and reliability in operation. Discover effortless adaptability to any cardboard width.
7. Safety and efficiency harmonize in our unit opening and closing mechanisms. An alarm bell accompanies every action, preventing mishaps and ensuring operator safety. Benefit from one-button precision, friction clutch protection, and pneumatic interlocking for secure, accurate operation. Our overload protection safeguards parts, maintaining production integrity and preventing waste from misprinted cardboard.
8. Precision-engineered lower rollers, crafted from high-quality seamless steel pipes, enhance friction and durability with electroplated surfaces. Experience the perfect balance between elasticity and wear resistance with dual-layer coated rubber feed rollers. Optimize convenience with our quick-release structure and manually adjustable two-stage worm gear for precise pressure control. Let each dialed adjustment manifest the perfect setting.
   Printing unit:
   Printing plate roller
   The diameter of the printing plate roller boasts an impressive size of < ¢524mm (including a plate diameter of < ¢536mm). Crafted from superior-grade steel, our rollers undergo meticulous surface grinding, are elegantly hard chrome plated, and are dynamically balanced for seamless, high-speed printing operations. Both horizontal and circumferential directions of the shaft are precision-engraved with reference lines for effortless plate hanging and alignment. The ratchet-fixed plate winding shaft features a plate hanging groove, streamlining quick plate changes. Electrically-adjustable axial distances between the printing plate roller and the lateral plate pulling displacement ensure a precise range of 12mm, enabling on-the-fly printing plate corrections, whether the machine is running or at a standstill. The printing plate roller phase planetary gear masterfully governs the360°degree adjustments of the circumference, allowing the 360° degree computer to expertly manage motor operation adjustments, ensuring versatility during both operation and downtime. Our intuitive touch screen vividly displays adjustment values and automatically calibrates after size input. Featuring an automatic zeroing mechanism for the printing plate roller, the system is equipped with a plate hanging position feature-simply press the button and the equipment seamlessly navigates to the optimal position for plate hanging, significantly boosting labor efficiency. Equipped with a convenient pedal switch, operators can smoothly rotate the printing plate cylinder forwards and backwards, simplifying plate changes and cleanings.

Impression roller

1. Meticulously engineered using premium seamless steel pipes, these rollers are calibrated for dynamic and static balance, ensuring unwavering stability. The rollers undergo a rigorous process of quenching and tempering, hot charging, dynamic and static balance correction, refined surface grinding, and electroplating for superior performance.
2. The gear system features a backlash-free adjustment design, preserving perfect gear meshing during adjustments and guaranteeing unrivaled transmission precision. Manual micro gap adjustments between the printing plate roller and impression roller are complemented by a clear scale display. Our 1:200 double-stage worm gearbox allows precise positioning adjustments, offering an adjustable distance range of 0-12mm.

Metal anilox roller

1. The anilox roller cots incorporate an innovative cantilever structure, facilitating easy installation and maintenance. Optionally, a scraper system can be integrated. Manufactured by 'Haili Roller' in Changzhou, Jiangsu Province, our rollers are processed with specialized technology using high-quality steel, delivering exceptional durability, wear resistance, corrosion resistance, and excellent ink control. Choose from honeycomb mesh numbers: 200, 220, 250, or 280 lines/inch, tailored to your specific printing needs.
2. Our anilox roller and printing plate roller embrace touch plate adjustments through pneumatic pressing actions, automatically lifting the plate when the machine halts. This mechanism also initiates electric ink uniformity, preventing ink from drying up. With paper feeding commencement or cessation, each printing unit's inking delay time can be individually configured. A one-way overrunning clutch is installed in the anilox roller, decoupling it from the driving force for effortless and swift ink mixing or washing.
3. For those seeking enhanced performance, opt for our ceramic net roller, available at an additional cost. The steel pipe surface is adorned with ceramic, followed by meticulous grinding and laser engraving. The result is uniform inking with 200-400 lines/inch options, tailored to your precise requirements.

Rubber roller

1. Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are fashioned from high-quality seamless steel tubes and refined through dynamic and static balance techniques. The outer surface boasts superior Ding Qing rubber, known for its wear and corrosion resistance. Precision CNC grinding ensures impeccable accuracy and optimal cot height.
2. Employing a 1:200 double-stage worm gear for fine clearance adjustments, our system expertly applies ink uniformly. After adjustment, the self-locking mechanism by gravity is activated, and following cleaning, the rubber roller and anilox roller are separated to prevent rubber deformation and preserve elasticity.

Scraper system

1. Our state-of-the-art closed double scraper system boasts a revolutionary chamber fluid dynamics and ink sealing design, delivering outstanding ink efficiency while minimizing wastage. The system features an automatic pneumatic cylinder that adjusts and locks, allowing the scraper to compensate for wear seamlessly. This ensures optimal contact between the anilox roller and scraper for impeccable results. The advanced anti-corrosion and anti-sticking coating inside the chamber not only simplifies ink transfer but also makes cleaning a breeze. Its universally adaptable design can easily upgrade any outdated cots or single scraper systems. Fully enclosed for maximum efficiency, it is ideal for volatile solvent units, enhancing solvent conservation and creating a healthier workspace.
2. Precision meets accuracy with our scraping mechanism, crafted to maintain the perfect angle and mechanical exactness. Even after scraper replacement, its position remains unchanged, guaranteeing superior performance. Our adaptable sealing system, equipped with compensation, operates without halting production, ensuring a hermetically sealed ink delivery system. The adjustable sealing block fits snugly against the anilox roller's engraved surface, eliminating the need for smooth bands. Designed for effortless assembly and disassembly, the closed chamber requires no auxiliary tools, offering unmatched convenience.

Ink Supply System

1. Experience efficiency with our one-way diaphragm type pneumatic ink pump, engineered to recover water buildup in both pump and pipes, complemented by a filter and ink circulation system. (For enhanced performance, a double-acting diaphragm pump is available with the optional scraper ink control system.) Our automatic ink monitoring system, featuring real-time sensing and detection, promptly alerts you with an alarm and warning bell if abnormalities arise in ink and wash levels.
2. The transparent ink supply pipe, coupled with a high-positioned transparent ink storage cup, provides clear visibility of the ink supply status during production. With a circulating cleaning pipeline and ink roller, the system ensures straightforward operation and maintenance, delivering consistent and stable ink supply.

Phase Adjustment Mechanism
1. Master precision with our frequency converter-controlled printing plate roller phase, offering seamless 360-degree adjustments in both active and halted states.
2. Our frequency converter, in synergy with the encoder and PLC programming system, dynamically adjusts motor speed according to set values, ensuring phase adjustments are precise within 0.2mm.
Pneumatic Interlocking Brake Positioning Device

1. Featuring a robust cylinder brake mechanism, this device maintains the machine's fixed gear position during separation or phase adjustments, preserving operational integrity.
2. Each printing unit is enhanced with the main machine's forward and reverse inching controls, streamlining plate removal, plate mounting, and color registration processes for effortless operation.

Slotting Unit
Touch Screen Operation Control
The slotting department's electrical operations are streamlined with a touch screen interface, controlling a PLC-programmed automation system. Users can input data such as 'length * width * height' based on orders, enabling the system to auto-arrange the order placement with a single button. Additionally, it allows manual fine-tuning of slotting positions to meet customer specifications.

With an intuitive color man-machine interface, menu storage, and automatic compensation and correction features, our operations are seamless. The motor, managed by a Taiwan Province Delta frequency converter, ensures swift, stable, and precise lateral cutter head adjustments. Coordinated by the encoder and PLC control box, the high-profile cutter's four blades adjust simultaneously, dramatically reducing setup time and elevating productivity.

Pre-pressing, Line Pressing and Slotting Six-Axis Fully Computer-Controlled Slotting Part

1. Our single-shaft double-knife slotted structure, combined with an internal tooth box height design, prevents lubricant contamination of cartons. The slotting unit is fortified with an emergency stop feature for safety, along with full machine forward and reverse inching for flexible and easy operation.
2. The grooving knife boasts a standard thickness of 7mm, crafted from superior-quality alloy steel. This material endures heat treatment to deliver exceptional hardness and toughness. Accompanying the primary grooving knife is a double-blade trimming knife, renowned for its razor-sharp edge and impeccable precision. The shaft, fabricated from premium 45# seamless steel tube, undergoes surface grinding and electroplating, ensuring seamless movement. With a large displacement mechanism for the middle cutter, alongside trimming and cutting devices, the machine offers robust production adaptability. Additionally, the elastic double-blade trimming knife ensures smooth trimming, contributing to significant cost savings.
3. Experience unparalleled stability and precision with our innovative linear guide rail technology, which guarantees the accuracy of the slotting phase. Featuring ten-screw automatic adjustment, the system offers synchronous electric adjustment for the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Seamless control accuracy is achieved through an intuitive button and touch screen interface, ensuring effortless operation.

Pre-pressing wheel and line pressing wheel

1. Crafted from high-quality steel, the upper and lower shafts are quenched, tempered, and electroplated to achieve a dynamic and static balance. With four groups of advanced line pressing wheels, this setup effectively prevents cardboard from being crushed, ensuring a smooth and orderly line pressing process. The slotting section also includes a set of pre-pressing wheels. Through a double pre-pressing and pressing line approach, the line shape is remarkably improved, reducing the likelihood of cracking and maintaining the regularity of the box.
2. Easily adjust the gap dial of the wire pressing wheel manually, offering an adjustment range from 2-12mm. The gear features a backlash-free adjusting mechanism, ensuring uninterrupted gear meshing during adjustments and upholding transmission accuracy.

Slotted phase adjusting mechanism

1. Featuring a state-of-the-art planetary gear mechanism, the slotting phase utilizes a PLC and electric digital input type 360 adjustment. This allows adjustments to be made seamlessly whether the equipment is running or halted.

Die-cutting unit

1. The knife plate roller features an outer diameter of < ¢486mm, with the knife template diameter reaching < ¢536mm. Constructed from high-quality cast steel, it undergoes surface grinding and balance correction, providing uniform hole separation, enhanced operational stability, and shaft electroplating for extended durability.
2. Die template bolt holes are strategically positioned with a 10M axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter height is 25.4mm, with the wooden template thickness tailored for three-layer cardboard at 16mm and five-layer cardboard at 13mm.

Rubber roller (upper roller)
1. With a diameter of less than ¢536mm, the rubber pad roller, alongside a rubber pad diameter of 554mm, excels in wear resistance and boasts a long service life. The quick-change rubber pad, made from high-quality cast steel, is quenched, tempered, dynamically and statically balanced, and finely ground, enhancing running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with a stable and reliable air-lock fixed adjusting mechanism. The rubber roller features a mechanical transverse 50mm traveling device and a speed difference compensation system. Each knife, regardless of position, experiences uniform wear and tear, significantly extending the life of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding rubber pad delivers rapid and efficient corrections, vastly improving the rubber pad's service life.
Phase adjusting device
1. Offering electric digital 360-degree adjustments, the die-cutting phase can be fine-tuned whether the equipment is in operation or stopped, ensuring consistent precision.
Drive gear

1. The high-precision helical gear transmission system employs gears made from superior 20GrMnTi alloy steel. After undergoing quenching, tempering, high-frequency quenching, and gear grinding, these gears operate with exceptional smoothness and minimal noise. With hardness levels between HRC58-62, they promise a long service life, minimal wear, and ensure the printing register accuracy remains consistent over time.

2. Experience seamless performance with our tensioning connecting sleeve keyless connection, perfectly uniting the shaft and gear. This design eliminates any gaps under high torque, ensuring ease of installation and maintenance. Enjoy unparalleled long-term transmission accuracy and impeccable printing registration.
3. Elevate your machinery's performance with our state-of-the-art automatic spray lubrication system, powered by a gear oil pump. This ensures your gears are meticulously lubricated, preserving transmission accuracy and extending service life.
Motor part

1. Our main motor, expertly managed by the 'Dongli' frequency converter, offers smooth operation with minimal vibration and noise. The 'Taiwan Province Delta' frequency conversion controller guarantees low-speed rated torque output, ensuring ultra-quiet and stable performance.
2. Experience the power of top-tier fans with Zhongxin's adsorption and dust removal fans. The phase motor, powered by Zhejiang DH, and the ink homogenizing motor from Taiwan Province Taibang, ensure low noise and robust, stable power, making them exceptional choices.

Bearing part
1. Our machine's main bearings are premium 'NSK' imports, complemented by high-quality bearings from renowned domestic brand Wahalo. Our agents directly provide these, boasting P6 P5 P4 accuracy levels and Z1 or higher vibration ratings, promising superior performance.
Electrical components
1. Safety and reliability are paramount with our independent electronic control units for each component. Featuring original Zhejiang Zhengtai relays, indicator lights, buttons, and contactors, alongside Yadeke's flexible, stable, and durable pneumatic solenoid valves and cylinders.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery: A Professionally Distinguished Manufacturer Renowned for crafting top-tier quality corrugated cardboard carton machines, Zhanzhuo Machinery proudly holds import and export rights. Our flagship offerings include sophisticated 3-layer, 5-layer, and 7-layer corrugated board production lines, innovative cardboard production lines, and advanced carton production lines. We also offer cutting-edge intelligent digital printer machines and automatic high-performance equipment. precision, high-definition, high speed printing, slotting, die cutting machines, and intelligent automatic high speed folder-gluer machines, stitcher machines, and combined gluer and stitcher machines. Our extensive lineup also includes roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Each product is crafted for safety, stability, and superior performance. Proud holders of over ten national patents, our innovations are ISO9001 and CE EU certified. Our pre sales and after-sales services are renowned for their efficiency and reliability. We offer customized solutions, professional remote video guidance, and comprehensiveoverseas technical support by skilled engineers. Our dedicated team is available 24/7 to serve you.
Spanning the globe, our products enjoy a robust presence in the USA, UK, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other countries. While we may not promise the lowest price, we deliver unparalleled quality. We prefer a moment explaining our premium pricing to a lifetime of apologies for compromised quality. Our products hold a distinct edge in competitive markets.
In the realm of global trade, honesty prevails. Choosing us means choosing a steadfast and reliable partner, acknowledged worldwide. Embark on a world-class journey with us, setting sail for excellence.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.