Innovative Reliable Full Automatic High Speed Carton Flexo Printing Machine

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Unveil a new era of technological marvel with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for unparalleled precision and unmatched efficiency, this state-of-the-art machine revolutionizes your production capabilities. Immerse yourself in seamless operations and achieve superior output quality, paving the way for the future of carton printing and die-cutting technology. Experience where high performance converges with exceptional speed and steadfast reliability.

Detailed Photos

 

 

Product Description

 

Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, while the main machine's frequency converter and fan meticulously manage the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.

Product Parameters

 

Feeding unit:

1. Experience the pinnacle of innovation with our paper feeding unit, which incorporates the most advanced Taiwan Province leading edge technology. Engineered for unmatched precision and longevity, the paper feeding wheel shaft is constructed from premium bearing steel, promising both reliability and outstanding efficiency.
2. Our control panel is a marvel of modern technology, with a vivid 7-inch color touch screen that facilitates an effortless and intuitive man-machine interface. It offers seamless synchronization across paper feeding, printing, slotting, and die-cutting sections, enabling real-time operation management. You can effortlessly monitor current phases, machine speeds, and counts, and easily adjust system settings, such as fan speeds and alignment, all at your fingertips. The dual operating systems provide both manual and automated controls, ensuring precise operation tailored to your specific requirements.
3. Achieve smoother paper feeding with our innovative suction fan, which adapts to different cardboard sizes using a frequency converter-controlled motor. This not only boosts energy efficiency, reducing costs, but also significantly enhances printing quality with the dust removal fan's robust motor and multiple dust brushes that meticulously purify cardboard surfaces, eliminating all impurities.
4. Our leading edge paper feeding system sets a new standard, with a standard type suited for all corrugated shapes, guaranteeing consistent performance and exceptional precision. The vacuum negative pressure suction flat feeding offers unmatched high-speed accuracy. Select the 'Soft Pressing' high matching type for superior advantages: reduced friction, minimized cardboard damage, and protection of corrugated integrity. This state-of-the-art system effortlessly handles E-groove and lower quality cardboards, optimizing efficiency and reducing congestion.
5. Utilize the leading edge of the cardboard as a precise positioning benchmark, substantially reducing discrepancies in cardboard length. As the cardboard progresses to the pulley, it maintains a synchronized pace, ensuring a seamless transition devoid of speed variance, thereby preserving precision.
6. Effortlessly adjust with electric left-right stop gauges, either in synchronized or independent modes. The electrically adaptable cardboard dragging frame offers width versatility, while the manually lifted front baffle combines reliability with ease of operation for user convenience.
7. Our innovative electric control machine manages the unit's opening and closing, complete with an alarm system that boosts safety and prevents mishaps. Featuring a friction clutch transmission shaft and pneumatic interlocking device, it ensures security and precision. Overload protection safeguards vital components, allowing swift resumption of normal production after adjustments, thus preventing wastage from misaligned printing.
8. Our paper feeding system boasts a lower roller made from superior seamless steel, finely ground and electroplated for optimal friction, ensuring perfect cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, combined with a quick-release design, enable convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, with a detailed adjustment dial, ensures seamless manual control for precision handling.
   Printing unit:
   Printing plate roller
   The printing plate roller is a masterpiece of precision engineering, with a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Crafted from top-tier steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it perfect for high-speed printing. Ingeniously designed, the shaft features horizontal and circumferential engraved reference lines for easy plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, changing plates becomes effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a smooth 6mm, electrically adjustable, offering a robust 12mm adjustment range. Whether in motion or stationary, the printing plate can be expertly corrected. The printing plate roller phase planetary gear magnificently regulates the360°degree circumference adjustment with remarkable finesse, allowing for 360° The degree computerized control system gracefully orchestrates motor operations, allowing for seamless adjustments whether the machine is in motion or at rest. An intuitive touch screen not only displays but also auto-adjusts the input size, enhancing operational precision and ease. With the automatic zeroing feature, the printing plate roller, equipped with a designated plate hanging position, can be precisely activated with a simple click, propelling the equipment to its optimal position for plate hanging seamlessly, thus significantly amplifying labor efficiency. The convenient inclusion of a pedal switch enables effortless forward and backward rotation of the printing plate cylinder, facilitating swift plate changes and hassle-free maintenance.

Impression roller

1. The impression roller, crafted from seamless, high-quality steel pipe, undergoes exquisite fine processing for exceptional performance. Through dynamic and static balance corrections, it ensures unwavering operation. The combination of quenching, tempering, hot charging, and both dynamic and static balance, complemented by surface fine grinding and electroplating, elevates its performance to an unmatched level.
2. Our backlash-free gear adjustment mechanism ensures that the gear remains consistently meshed during adjustments, guaranteeing flawless transmission precision. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is enhanced by a clear scale display. Employing a 1:200 double-stage worm gearbox for precise positioning adjustments offers an adjustable range from 0-12mm, ensuring accuracy and precision in every print.

Metal anilox roller

1. The metal anilox roller cots feature an innovative cantilever structure, significantly simplifying installation and maintenance. An optional scraper system can be incorporated for further enhancement. Proudly manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using premium quality steel and cutting-edge technology, ensuring exceptional durability, wear and corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, 280 lines/inch to meet the specific demands of your printing requirements.
2. Our advanced pneumatic pressing actions ingeniously adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts. Simultaneously, the electric ink uniforming system activates, effectively preventing ink from drying. With independently configurable inking delay times for each printing unit, the anilox roller's one-way overrunning clutch can disconnect from the driving force, providing swift and efficient ink mixing or cleaning.
3. Enhance your printing capabilities with our optional ceramic net roller (available at an additional cost). The steel pipe surface is elegantly adorned with ceramic, perfected through grinding and laser engraving to ensure consistently inked dots, ranging from 200 to 400 lines/inch.

Rubber roller

1. Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are meticulously engineered from superior seamless steel pipes. They undergo dynamic and static balance treatments, and are encased in high-grade Ding Qing rubber, providing outstanding wear and corrosion resistance. Precision CNC grinders further shape them, ensuring perfect height and accuracy, enabling superior performance.
2. Utilizing an advanced 1:200 double-stage worm gear clearance fine adjustment, this roller ensures consistent and uniform ink application. After adjustments, the system self-locks due to gravity, and the rubber roller separates from the anilox roller post-cleaning to maintain its shape and elasticity, preventing deformation.

Scraper system

1. Discover a new era in ink management with our state-of-the-art chamber fluid dynamics and ink sealing design. Our closed double scraper system provides exceptional ink delivery while minimizing waste, thanks to an automatic compensation feature that ensures perfect alignment between the anilox roller and scraper, optimizing scraping efficiency. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning. Designed for seamless integration, our system facilitates an effortless upgrade from outdated cots or single scraper systems. Fully enclosed, it is particularly suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
2. Unleash unparalleled precision with our accurately engineered scraping angle and mechanical precision. The system maintains consistent scraper positioning after replacements, ensuring superior scraping results. Equipped with an adjustable compensation feature, the sealing system allows for continued operation without interruptions, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at the ends. Enjoy the ease of assembly and disassembly of the closed chamber, requiring no auxiliary tools.

Ink Supply System

1. Our state-of-the-art ink supply system is a marvel of modern engineering. Featuring a sophisticated one-way diaphragm type pneumatic pump, it not only efficiently recovers accumulated water but also enhances filtration and circulation, ensuring consistent quality. With optional scraper ink control, a double-acting diaphragm pump is integrated for superior results. An intelligent automatic sensing and detection system vigilantly monitors ink levels, issuing alerts for any anomalies. The system includes a comprehensive warning mechanism and alarm bell, elevating safety and functionality to new heights.
2. The ingenious transparent design of our ink supply pipe paired with a conveniently high-mounted ink storage cup grants you an unobstructed view of ink levels during production. Our user-friendly circulating cleaning pipeline alongside the ink roller streamlines operations, facilitating quick and effective cleaning. This ensures a stable ink supply, boosting productivity without interruptions.

Phase Adjustment Mechanism
1. Experience unparalleled precision with our advanced printing plate roller phase adjustment system. Managed with a frequency converter, it allows for seamless 360-degree phase adjustments, whether the machine is in operation or on hold.
2. Thanks to the integration of our high-tech frequency converter, encoder, and sophisticated PLC programming system, phase adjustment precision is maintained at an impressive 0.2mm, ensuring top-tier accuracy and efficiency.
Pneumatic Interlocking Brake Positioning Device

1. Our cutting-edge cylinder brake mechanism is meticulously engineered to stabilize machine operations. Whether separating components or adjusting the phase, it ensures that rotation is securely restricted, precisely maintaining the original gear position.
2. Effortlessly manage operations with each printing unit equipped for both positive and negative inching controls. This innovative system simplifies processes such as plate erasing, hanging, and color registration, enhancing efficiency and reducing labor demands.

Slotting Unit
Touch Screen Operation Control
Our slotting unit empowers you with control through an intuitive touch screen interface. Seamlessly operating the PLC programming automation system, you can input product dimensions ('length * width * height') and watch as the computer system automatically positions the order with precision. Additionally, manual fine-tuning of the slotting position is available, ensuring perfect customization to meet exact customer specifications.

Dive into the realm of efficiency with our sophisticated color man-machine interface. It provides menu storage and automatic shift distance compensation. Powered by a frequency converter, the motor oversees the transmission box from Taiwan Province Delta, delivering swift, stable, and accurate cutter head displacement. The intelligent encoder, synchronized with the PLC control box, allows for high-profile adjustments, facilitating the synchronization of all four cutters. This drastically cuts down adjustment time, significantly boosting work efficiency.

Unleash the capabilities of our pre-pressing, line pressing, and slotting components with a six-axis, fully computer-controlled slotting section, offering unmatched precision and effortless operation.

1. Our innovative single-shaft, double-knife slotted structure boasts an internal tooth design that deftly adjusts box heights while preventing lubricant contamination of cartons. Featuring an emergency stop device for heightened safety, the slotting unit also offers convenient positive and negative inching across the entire machine for flexible and user-friendly operations.
2. Exemplifying the art of engineering, our standard grooving knife, crafted from robust 7mm thick alloy steel, undergoes a meticulous heat treatment process for exceptional hardness and resilience. The double-blade trimming knife is engineered for precision, with a razor-sharp edge. The shaft, made from high-quality 45# seamless steel tube, is enhanced by grinding and electroplating, ensuring smooth, reliable movement. With a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases extraordinary production adaptability. The elastic double-blade trimming knife guarantees seamless, cost-effective trimming.
3. Infused with cutting-edge linear guide rail technology, this machine promises stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system, ensuring synchronized electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Operated via state-of-the-art button and touch screen interfaces, this system guarantees remarkable precision.

Pre-Pressing Wheel and Line Pressing Wheel

1. Crafted with exceptional expertise, the upper and lower shafts of our machine are made from top-grade steel, meticulously quenched, tempered, and electroplated to achieve dynamic and static balance. The inclusion of four groups of pioneering line pressing wheels significantly reduces the risk of cardboard damage, offering meticulously smooth and orderly line pressing. Enhanced with prepressing wheels, the slotting section refines line shape, mitigates cracking, and preserves the immaculate regularity of boxes through both dual prepressing and pressing, ensuring unparalleled quality.
2. The sophisticated manual refinement of the gap dial for the wire pressing wheel allows for an adjustable span ranging from 2 to 12mm. Our cutting-edge backlash-free adjusting mechanism ensures that gear adjustments maintain seamless gear meshing, delivering flawless transmission precision at all times.

Slotted phase adjusting mechanism

1. Our state-of-the-art slotting phase leverages a sophisticated planetary gear mechanism, harmonized with PLC and electric digital inputs for precise 360-degree adjustments. Experience seamless modifications, whether your equipment is operating or stationary, ensuring precise performance consistently.

Die-cutting unit

1. Featuring a knife plate roller with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, this component is expertly crafted from superior cast steel. Through precision surface grinding and balance correction, it guarantees remarkable operational stability, with shaft electroplating ensuring consistent hole separation throughout.
2. Meticulously designed, the die template bolt holes measure at 10M, with an axial spacing of 100mm and 18 equal radial parts. The die cutter's height is set at 25.4mm, complemented by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, achieving perfect precision and durability.

Rubber roller (upper roller)
1. The rubber pad roller, boasting a diameter of less than ¢536mm, is perfectly complemented by a rubber pad diameter of 554mm. Its innovative quick-change design guarantees exceptional wear resistance and prolonged lifespan. Engineered from top-tier cast steel, it undergoes quenching, tempering, and fine surface grinding to ensure superior running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with our robust air-lock fixed adjusting mechanism. The 50mm mechanical transverse device delivers precise speed difference compensation, ensuring even wear across all knife positions, thus effectively extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Experience swift and effective corrections with our electric grinding repair mechanism for the rubber pad, significantly boosting its service lifespan with enhanced performance.
Phase adjusting device
1. Experience the pinnacle of precision with our die-cutting phase, featuring electric digital 360-degree adjustments. Seamlessly modify settings during both operation and pause, achieving breathtaking accuracy every time.
Drive gear

1. Achieve extraordinary precision with our high-quality helical gear transmission, crafted from 20GrMnTi alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, these gears ensure smooth, quiet operation with enduring hardness rated at HRC58-62. These features guarantee your printing register accuracy remains impeccably consistent over time with minimal wear.

2. Revel in seamless performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking innovation ensures zero gaps during high-torque usage, enabling effortless installation and maintenance. Ensure long-term transmission accuracy, promising impeccable printing registration every time.
3. Our innovative gear lubrication system features an automatic spray lubrication system, empowered by a precision gear oil pump. This system guarantees unwavering transmission accuracy, while safeguarding your machinery's peak performance and longevity.
Motor part

1. Unleash the extraordinary capabilities of our main motor, expertly controlled by the prestigious 'Dongli' frequency converter. Enjoy an incomparably smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from superior low-speed rated torque output, ensuring ultra-quiet and stable operation at all times.
2. Our state-of-the-art machinery is powered by the exemplary Zhongxin fans, skillfully crafted to perform dual functions: efficient adsorption and meticulous dust removal. The robust and dependable Zhejiang DH motor is seamlessly paired with the renowned Taiwan Province Taibang ink homogenizing motor, creating a synergy that ensures an optimum blend of low operational noise and impeccable power stability.

Bearing part
1. Integrated with the prestigious 'NSK' main bearings, our machine guarantees superior precision and longevity. Further enhancing its reliability, we source additional high-caliber bearings from renowned domestic manufacturers like Wahalo, ensuring precision with product accuracy at impeccably high standards of P6, P5, P4 levels, alongside meeting vibration standards exceeding Z1 group levels.
Electrical components
1. Each unit boasts its own dedicated electronic control unit, designed to offer unparalleled safety and steadfast reliability. The sophisticated components from Zhejiang Zhengtai are the backbone of our relays, indicator lights, buttons, and contactors. Moreover, the integration of Yadeke's premium pneumatic components-including solenoid valves and cylinders-ensures our machine delivers a performance that is flexible, resilient, and built to last.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds the prestigious rights to import and export. Our flagship products include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, the robust cardboard production line, and the highly efficient carton production line. Additionally, we specialize in the innovative intelligent digital printer machine and our renowned fully automatic high-speed solutions.definition, highspeed printing slotting die cutting machine, alongside the advanced intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio also includes the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Celebrated for their safety, stability, and exceptional performance, our products have garnered over ten national patents. They conform to the stringent ISO9001 quality management system and CE EU certifications. Through our unrivaled presales and after-sales services, we ensure efficiency and reliability, offering bespoke solutions and expert remote video guidance. Our comprehensive support includes overseas technical support, with a dedicated team of skilled engineers available round-the-clock to assist you.
With a global vision, our products are proudly exported to numerous countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading unparalleled quality across the globe. While we may not provide the lowest prices, we assure unmatched quality. We prefer to discuss price now rather than apologize for quality later, maintaining a formidable edge in the fiercely competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins right here with us.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.