Efficient Corrugated Machinery for Custom Carton Box Solutions

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG2800
• Printing Page: Single Faced
• Printing Color: 8 Colors
• Anilox Roller: Ceramic Anilox Roller
• Embossing Structure: Rotary Letterpress
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Productive Cycle: 45-60 Days
• Voltage: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Size: Support Customization
• Transport Package: Film
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 80 Set/ Year

Product Description

Introducing the state-of-the-art, high-speed automatic lead edge feeder printer slotter die cutter machine, meticulously engineered to elevate your production capabilities. Experience unparalleled efficiency and precision in your printing and cutting tasks, ensuring consistent, high-quality output for all your carton box solutions.

Detailed Photos

 

Product Description

 

Introducing the pinnacle of corrugated machinery innovation: the Efficient Corrugated Machinery for Custom Carton Box Solutions. This state-of-the-art equipment masters a comprehensive range of processes, including multi-color printing, precision line pressing, intricate slotting, seamless trimming, sophisticated corner cutting, dynamic die cutting, and efficient punching, all executed in one flawless operation. The forefront of our machine embraces leading-edge technology, utilizing advanced paper feeding through meticulous adsorption techniques. With the synergy of a main machine frequency converter and a dedicated fan, the start and stop functions are expertly controlled, while a powerful dust removal fan ensures pristine cleanliness of the cardboard surface. The integration of a cutting-edge PLC programming system, commanding both the primary and side touch screens, creates an intuitive human-machine interface to manage every operational facet with unparalleled precision. Printing accuracy is unwavering, from the meticulous paper feeding to seamless operation through to precise paper discharging. Safety is paramount, with a paper output monitoring system at the machine's front, vigilantly overseeing operations to safeguard users during both initiation and adjustments. Each component is meticulously equipped with an electric opening and closing mechanism, a pneumatic locking system, a pneumatic plate lifting system, and an automatic ink mixing system, all complemented by an ink shortage alarm, ensuring flawless operation, exquisite print quality, and impeccable color registration. The robust design features dynamically and statically balanced transmission shafts, while the gears, crafted with specialized technology, undergo carburizing and grinding to achieve hardness levels of HRC52-58 and precision grade 6. A sophisticated spray circulating lubrication system, with a visible oil monitoring window, maintains consistent lubrication, and the keyless connection ring solidifies the bond between gear and transmission shaft, guaranteeing firmness and reliability. This cutting-edge machine epitomizes high automation, user-friendly maintenance, accurate color registration, exquisite pattern detailing, and superior production efficiency.

Product Parameters

 

Feeding Unit: Experience the pinnacle of precision and innovation with our cutting-edge feeding unit.

1. Our paper feeding system integrates the pinnacle of Taiwan Province's leading-edge technology. The paper feeding wheel shaft, crafted from robust bearing steel, ensures unparalleled durability and reliability.
2. Immerse yourself in seamless control with our advanced 7-inch color touch screen. This man-machine interface facilitates smooth communication and operation across the feeding, printing, slotting, and die-cutting sections. Monitor and adjust machine speed, initiate efficient system settings like constant speed adjustments for the suction and dust removal fans, and achieve precise alignment with ease. The dual operating systems, featuring both man-machine dialogue and manual electric control, accelerate adjustment speeds while ensuring user-friendly and secure operations.
3. Our sophisticated suction fan optimizes paper feeding, adjustable in each section to match cardboard dimensions. The frequency converter controllable motor cuts power consumption, saving costs. The powerful dust removal fan, equipped with multiple brushes, effectively removes surface impurities, elevating print quality to new heights.
4. Choose between our standard leading edge paper feeding model, perfect for all corrugated shapes with superior accuracy and stable performance, or our 'Soft Pressing' high matching type for minimized friction and damage, preserving the cardboard's original strength. This ensures a seamless transition post-line contact, reducing transport issues, conserving resources, and enhancing efficiency. Our systems adeptly handle E-groove (thin) papers, including horizontal, curved, and lower quality cardboards, offering unmatched versatility.
5. By using the leading edge of the cardboard as a positioning benchmark, we significantly reduce the influence of length discrepancies. The synchronized speed between cardboard and pulley ensures impeccable handover precision, unaffected by speed variations.
6. Our advanced system features electric adjustments for the cardboard's left and right stop gauges, allowing for independent control or synchronized adjustments. The electric adjustable dragging frame adapts effortlessly to the cardboard's width, while the manually synchronized lifting front baffle offers simplicity, reliability, and ease of operation.
7. Unit Opening and Closing: Our electric control system, paired with an alarm bell, ensures a safe and efficient operation. The friction clutch on the transmission shaft prevents machine damage from potential misoperations. The pneumatic interlocking device guarantees firm, convenient, and precise locking, maintaining gear meshing positions for consistent production quality, even after regrouping. This system effectively prevents waste due to misaligned printing.
8. Our lower paper feeding roller, forged from high-quality seamless steel and finely ground, is designed for maximum friction and durability. With a dual-layered rubber feed roller, the inner 28-degree layer enhances elasticity, while the outer 45-degree layer improves wear resistance. The quick-release feature allows for swift adjustments, while the two-stage worm gear mechanism ensures precise manual pressure adjustments, clearly indicated on the dial.
   Printing Unit: Unleash the potential of your printing operations with our state-of-the-art printing unit.
   Printing Plate Roller: Experience superior performance and precision with our meticulously engineered printing plate roller.
   The printing plate roller boasts a diameter of < ¢524mm, with the plate diameter maxing out at < ¢536mm. Constructed from high-grade steel and treated to surface fine grinding, hard chromium plating, and dynamic balance correction, it promises smooth performance at high speeds. Ingeniously designed for convenience, the roller's shaft features horizontal and circumferential lines for easy plate hanging and alignment. Its ratchet-fixed winding shaft, equipped with a plate hanging groove, ensures rapid plate swaps. Electrically adjustable, the axial distance between the printing plate roller and the left-right plate displacement is precisely 6mm, with a total effective adjustment range of 12mm, allowing for on-the-fly or stationary corrections. The roller phase planetary gear expertly orchestrates the360°degree circumference adjustment, and the 360° degree computer manages motor operation adjustments seamlessly, even during operation or halt. A sleek touch screen not only auto-displays adjustment metrics but also initiates automatic adjustments upon size input. The printing plate roller sports an auto-zeroing feature; with a mere click on the plate hanging position button, the machine glides effortlessly to the ideal position, enhancing labor efficiency. For added convenience, a pedal switch allows forward and backward rotation of the printing plate cylinder, streamlining plate changes and cleaning.

Impression roller

1. Engineered from high-quality seamless steel pipes, the impression roller undergoes meticulous fine processing, dynamic and static balance correction, ensuring a smooth, stable operation. Through quenching, tempering, hot charging, and surface fine grinding followed by electroplating, it achieves superior durability and performance.
2. This gear system incorporates a backlash-free adjustment mechanism, safeguarding gear meshing and preserving transmission precision. The manual micro-adjustment between the printing plate roller and impression roller is displayed on a scale. Employing a 1:200 double-stage worm gearbox, it offers precise positioning, with an adjustable range from 0 to 12mm.

Metal anilox roller

1. The anilox roller cots feature an innovative cantilever structure for ease of installation and maintenance, with an optional scraper system addition. Crafted by "Haili Roller" in Changzhou, Jiangsu Province, using a special high-quality steel process, the roller boasts exceptional longevity, wear, and corrosion resistance, along with excellent ink control. The honeycomb mesh's line count ranges from 200 to 280 lines/inch, customizable to match diverse printing needs.
2. Featuring pneumatic pressing action, the anilox roller and printing plate roller adjust touch plates automatically, lifting the plate post-stop and activating electric uniform ink to prevent drying. Each unit's ink delay time adjusts independently with paper feed stopping/starting. Equipped with a one-way overrunning clutch, the anilox roller disconnects from the drive force for effortless ink mixing or washing.
3. Optional ceramic net rollers, available with a price enhancement, feature a ceramic-coated steel pipe surface, finely ground and laser-engraved to ensure uniform inking across 200-400 lines/inch.

Rubber roller

1. Produced by "Silver Star Spring Breeze" in Jizhou, Hebei Province, these cots are fashioned from premium seamless steel tubes, refined through dynamic and static balance treatments. The outer surface, crafted from top-quality Ding Qing rubber, is both wear and corrosion-resistant, precision-formed on CNC grinders for optimal middle height and cot precision.
2. Utilizing a 1:200 double-stage worm gear for fine clearance adjustments, it ensures even ink application. Post-adjustment, the system self-locks by gravity. After cleaning, rubber and anilox rollers separate to preserve rubber form and elasticity.

Scraper system

1. Experience the pinnacle of efficiency with our state-of-the-art chamber fluid dynamics and ink sealing design in the closed double scraper system! This innovation ensures exceptional ink delivery and maximizes ink-saving potential. With an adjustable and lockable pneumatic cylinder, it offers automatic scraper abrasion compensation, allowing the anilox roller and scraper to harmonize perfectly for optimal scraping results. The anti-corrosion and anti-sticking coating inside the chamber enhances ink transfer and simplifies cleaning. Its versatile installation design seamlessly replaces any older systems, making it a fully enclosed solution that excels with volatile solvents, conserving resources while elevating the working environment.
2. Achieve unrivaled precision with our accurate scraping angle and mechanical excellence! Once the scraper is replaced, its position remains constant, ensuring exceptional scraping every time. The sealing system offers adjustable compensation without halting operations, maintaining a completely sealed ink delivery system. The adjustable sealing block directly attaches to the anilox roller's engraved surface, eliminating the need for smooth bands on the roller ends. Assembly and disassembly of the closed chamber are hassle-free, requiring no auxiliary tools.

Advanced Ink Supply System

1. Our ink pump, a one-way diaphragm pneumatic marvel, efficiently recovers accumulated water, integrating seamlessly with the filter and ink circulation system. For enhanced performance, the optional double-acting diaphragm pump augments the scraper ink control system. The automatic sensing and ink quantity detection system includes an innovative alarm feature, complete with warning and alert signals, ensuring peak performance.
2. The transparent ink supply pipe paired with a high-hanging, clear ink storage cup offers intuitive observation of ink levels during production. Coupled with a circulating cleaning pipeline and ink roller, this setup ensures straightforward operation and maintenance, delivering a consistently stable ink supply.

Precision Phase Adjustment Mechanism
1. Experience seamless control over the printing plate roller phase with a frequency converter, offering 360-degree phase adjustments in both operational and halted states.
2. The frequency converter precisely manages motor speed, while the encoder pairs with the PLC programming system to adjust motor speed automatically. This guarantees phase adjustment accuracy is maintained within an impressive 0.2mm.
Innovative Pneumatic Interlocking Brake Positioning Device

1. The cylinder brake mechanism ensures stability; when the machine separates or the phase adjusts, it limits rotation and secures the original gear position.
2. Every printing unit boasts a positive and negative inching control for the main machine, streamlining operations like plate erasing, hanging, and color registration, making them effortless and efficient.

Sophisticated Slotting Unit
Intelligent Touch Screen Operation Control
Slotting department operations are revolutionized with our touch screen interface, controlling the PLC programming automation system. Enter the paper product dimensions ('length * width * height') per order, and our smart computer system automatically positions them with a single button, allowing for customer-specific manual fine-tuning.

The vibrant color human-machine interface provides seamless menu storage, automatic shift distance compensation, and corrections. Our motor, driven by a frequency converter, empowers the motor transmission box from Delta in Taiwan Province. Enjoy swift, stable, and precise lateral cutter head displacement, synchronized by the encoder and PLC control box to adjust the high-profile cutter, with four cutters adjusting distances in unison, dramatically cutting down adjustment time and boosting efficiency.

Advanced Pre-pressing, Line Pressing, and Slotting: A Six-Axis Fully Computer-Controlled Slotting Marvel

1. Our single-shaft double-knife slotted structure with an internal tooth configuration ensures the box height remains untainted by lubricating oil, safeguarding carton integrity. The slotting unit features an emergency stop device for safety and includes full machine positive and negative inching, providing unmatched convenience and operational flexibility.
2. Crafted for optimal performance, our grooving knife boasts a standard thickness of 7mm. Fabricated from superior alloy steel, it undergoes meticulous heat treatment to deliver unmatched hardness and resilience. The double-blade trimming knife features razor-sharp precision, ensuring impeccable cuts. Our robust shaft, forged from premium 45# seamless steel tube, is exquisitely ground and electroplated to ensure smooth, seamless operation. With an expansive displacement mechanism in the middle cutter and a resilient trimming and cutting system, our machine adapts effortlessly to diverse production needs. The elastic double-blade trimming knife guarantees seamless trimming while also being cost-efficient.
3. Our machine integrates advanced linear guide rail technology, promising unparalleled stability and precision. This ensures immaculate slotting phase accuracy. Equipped with a ten-screw automatic adjustment mechanism, it facilitates synchronous electric adjustment of the left and right lateral movements of the pre-pressing wheel, line pressing wheel, and slotting cutter seat. The control is effortlessly managed via intuitive button and touch screen interfaces, ensuring precision at every step.

Pre-pressing Wheel & Line Pressing Wheel

1. The upper and lower shafts are meticulously crafted from high-quality steel, expertly quenched, tempered, and electroplated for dynamic and static balance. Boasting four innovative line pressing wheels, our machine effectively prevents cardboard from being crushed, delivering a smooth, impeccably tidy line pressing. Complementing these features, the slotting section is equipped with pre-pressing wheels. Following two pre-pressing and pressing lines, the resulting line shape is enhanced, ensuring resistance to cracking and maintaining a consistent box form.
2. The wire pressing wheel offers a manual gap dial adjustment with a versatile range of 2-12mm. Utilizing a backlash-free adjusting mechanism, it ensures seamless gear meshing during adjustments, maintaining impeccable transmission accuracy.

Slotted Phase Adjusting Mechanism

1. Our slotting phase adjustment is driven by a sophisticated planetary gear mechanism, utilizing a PLC and electric digital input type for precise 360-degree adjustments. These can be adeptly performed whether the equipment is in operation or at rest.

Die-Cutting Unit

1. The knife plate roller, with an outer diameter of less than ¢486mm (including the knife template diameter of less than ¢536mm), is constructed from elite cast steel. Its surface is finely ground, balance-corrected, and the uniform hole separation amplifies operational stability. Additionally, the shaft benefits from protective electroplating.
2. Our die template features 10M bolt holes with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter height stands at 25.4mm, while the wooden template thickness varies: 16mm for three-layer cardboard and 13mm for five-layer cardboard.

Rubber Roller (Upper Roller)
Our rubber pad roller, with a diameter less than ¢536mm and a rubber pad diameter of 554mm, is engineered for quick-change capability, offering exceptional wear resistance and a prolonged service life. Crafted from premium cast steel, it undergoes quenching, tempering, and dynamic static balancing. The fine grinding finish enhances running stability.
The gap between the knife die roller and rubber pad roller is precisely adjusted electrically, with an air-lock fixed adjusting mechanism ensuring stability and reliability. The mechanical rubber roller boasts a 50mm transverse traveling device, coupled with a speed difference compensation system. This innovation ensures uniform wear across varying knife positions, effectively extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
Our electric grinding rubber pad offers swift and efficient corrections, significantly enhancing the rubber pad's service life.
Phase Adjusting Device
The die-cutting phase is finely adjustable via a 360-degree electric digital interface, allowing for seamless modifications during both operation and downtime.
Drive Gear

1. Experience the excellence of high-precision helical gear transmission. Our transmission gear is expertly crafted from 20GrMnTi high-quality alloy steel, undergoing quenching, tempering, high-frequency quenching, and precise gear grinding. This results in a flawlessly smooth operation with minimal noise. With a hardness rating of HRC58-62, our gear promises an extended service life with negligible wear, guaranteeing long-term consistency in printing register accuracy.

2. Experience seamless precision with our cutting-edge tensioning connecting sleeve, ensuring a gap-free connection between the shaft and gear. This innovative keyless design enables effortless installation and maintenance while delivering exceptional high torque performance. Enjoy long-lasting transmission accuracy and flawless printing registration that meets the highest standards.
3. Elevate your machinery's performance with our state-of-the-art automatic spray lubrication system, powered by a gear oil pump. This advanced technology guarantees superior transmission accuracy and extends the service life of your gears, ensuring reliability and efficiency in every operation.
Motor part

1. Harness the power of smoothness and stability with our main motor, expertly controlled by the renowned 'Dongli' frequency converter. This exceptional system minimizes vibration and noise, creating an ultra-quiet environment. The 'Taiwan Province Delta' frequency converter ensures dependable low-speed rated torque output, providing a remarkably stable operation.
2. Our machinery showcases the unmatched quality of Zhongxin fans, expertly engineered to power both the adsorption and dust removal systems. Complemented by the Zhejiang DH phase motor and the Taiwan Province Taibang ink homogenizing motor, this ensemble offers a harmonious blend of low noise and robust, stable power for optimal performance.

Bearing part
1. Experience unparalleled precision with our machine, featuring main bearings of the esteemed 'NSK' brand. Sourced from world-class domestic manufacturers like Wahalo, these bearings promise exceptional product accuracy at P6, P5, and P4 levels, along with Z1 or higher vibration standards, ensuring superior performance and longevity.
Electrical components
1. Safety and reliability define each unit of our machinery, equipped with independent electronic control units. Relish in the confidence of Zhejiang Zhengtai original electric appliance components, including relays, indicator lights, buttons, and contactors. The Yadeke pneumatic solenoid valve and cylinder add a touch of elegance with their flexibility, stability, and durability.

 

Main technical parameters
Working speed	150 pic/min
Max feeding board size	1600 X 2800
Min feeding board size	450 X 850
Maximum printing area	1600 X 2800
Standard plate thickness (mm)	3.2---7.2
Adapted paperboard thickness (mm)	3---12
Printing precision	±0.5mm
Slotting precision	±1.5mm
Die cutting  precision	±1.5mm
Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking).

Company Profile

 

Company Information
Zhanzhuo Machinery stands as a beacon of excellence in the manufacturing of high-quality corrugated cardboard carton machines, proudly holding the rights to international trade. Our flagship offerings include 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printer machines, and automatic high definition, high speed precision printing, slotting, and die-cutting machines that embody technological advancement, as well as intelligent automatic high speed folder-gluer machines, stitcher machines, dual-function gluer and stitcher machines, efficient roller paper cutters, advanced cardboard flute laminating machines, roller to roller film laminating equipment, and sophisticated partition assembler machines. Our product range is renowned for its unparalleled quality, stability, and performance, with over ten national patents to our name. We adhere to the highest standards with ISO9001 and CE EU certifications. Our pre sales and after-sales services are exemplary, offering tailor-made solutions, expert remote video guidance, andcomprehensive overseas technical support from our skilled engineers, available around the clock to meet your needs.
Globally recognized, our products reach markets across the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other nations. While we may not offer the lowest prices, we deliver unmatched quality; a moment spent explaining our value is a lifetime free from quality apologies. This commitment gives us a definitive edge over competitors.
In the realm of global trade, integrity is our cornerstone. Choose Dongguang Zhanzhuo Machinery Trade Co., Ltd., and partner with a world-class, trustworthy leader. Embark on your journey to excellence with us.

Our Advantages

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.